🏷️ Basic Information Identification Make: Harley-Davidson Model: Fat Boy Special Edition: 15th Anniversary Edition Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Codes Vin Decoder Section: Included for year identification 👋 Introduction Market Position Positioning: Iconic cruiser, celebrating 15 years of the Fat Boy model, representing a significant era in Harley-Davidson's evolution. Competitive Analysis Competition: Competed against other American V-twin cruisers and custom-styled motorcycles from Japanese manufacturers, emphasizing style, heritage, and sound. Key Features Defining Characteristics: Distinctive solid disc wheels, fat tires, FL-style front end, wide handlebars, and the potent Harley-Davidson V-twin engine. Anniversary Distinction: Likely featured unique badging, special paint schemes, or upgraded components to commemorate the 15th anniversary. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Manual (FSM) Scope: Repair, maintenance, diagnostics, troubleshooting, specifications Page Count Estimated Page Count: 800-1000+ pages (typical for comprehensive FSM of this era) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain (primary drive, final drive) Chassis: Frame, suspension (front fork, rear shocks), steering, wheels, tires Brakes: Front and rear brake systems (hydraulic, calipers, master cylinders, lines, pads) Electrical: Ignition, charging system (generator/alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, wiring diagrams, fuses, relays, battery Fuel System: Carburetor (likely Keihin CV 40 for this era), fuel pump, fuel lines, fuel tank Exhaust System: Exhaust pipes, mufflers, mounting hardware Bodywork And Trim: Fenders, fuel tank, seat, handlebars, controls, mirrors, side covers, fairings (if applicable), cosmetic components Emissions Control: If applicable for the target market (e.g., evaporative emissions) Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment/lubrication, brake inspection, tire pressure checks Engine Overhaul: Top-end rebuild (cylinders, pistons, heads), bottom-end rebuild (crankshaft, connecting rods, bearings), valve adjustments, cam timing Transmission Service: Clutch adjustment and replacement, gear oil changes, internal transmission component inspection and repair Electrical Diagnostics: Troubleshooting circuits, testing components, wiring harness repair Brake System Repair: Pad replacement, caliper service, master cylinder rebuild, bleeding procedures Suspension Service: Fork seal replacement, fork oil changes, shock absorber service Carburetor Overhaul And Adjustment: Disassembly, cleaning, reassembly, jetting, idle speed and mixture adjustments Troubleshooting Guides: Systematic approaches to diagnosing common and uncommon problems Special Tool Requirements: Identification of necessary Harley-Davidson specific tools Technical Depth Depth: Comprehensive (from basic maintenance to full engine and component rebuilds) Diagnostic Level: Advanced, including torque specifications, clearances, electrical schematics, and troubleshooting flowcharts 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF Print Quality Quality: High resolution, suitable for printing Binding Type Binding Recommendation: Spiral-bound for lay-flat use in a workshop environment Paper Type Paper Recommendation: Heavy-duty, laminated or coated paper to withstand workshop conditions ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin OHV Engine Family: Evolution (Evo) Big Twin Displacement: 1450cc (88 cubic inches) Bore X Stroke: 3.75 in x 4.00 in (95.25 mm x 101.6 mm) Compression Ratio: Approximately 8.8:1 to 9.2:1 (varies slightly by year/model) Performance Horsepower Est: Approx. 65-70 HP @ 5200 RPM (crankshaft) Torque Est: Approx. 76-82 ft-lbs @ 3500 RPM (crankshaft) Fuel System Fuel Delivery: Carbureted (Keihin CV 40 typically) Fuel Type: Unleaded gasoline, 91+ octane recommended Engine Oil Oil Type: Harley-Davidson recommended 20W50 motorcycle oil or equivalent API SG or higher Oil Capacity: 3.0 US quarts (2.8 Liters) with filter change Ignition System Ignition Type: Electronic ignition with dual fire 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-plate Features Primary Drive: Duplex chain, 34/46 teeth Final Drive: Belt drive, 32/65 teeth (48mm belt) Fluid Specifications Transmission Oil Type: Harley-Davidson Formula Plus or equivalent SAE 80W-90 GL-5 gear oil Transmission Oil Capacity: 24 US fluid ounces (0.71 Liters) 📐 Dimensions Exterior Length: Approx. 93.7 inches (2380 mm) Width: Approx. 36.6 inches (930 mm) Height: Approx. 49.5 inches (1257 mm) Wheelbase: Approx. 63.5 inches (1613 mm) Ground Clearance: Approx. 5.1 inches (130 mm) Seat Height: Approx. 26.1 inches (663 mm) Weights Dry Weight: Approx. 676 lbs (307 kg) Gross Vehicle Weight Rating Gvwr: Approx. 1160 lbs (526 kg) Cargo Fuel Capacity: 4.5 US gallons (17 Liters) Dimensions Tire Front: 130/90-16 67H Tire Rear: 150/80-16 71H Wheel Size Front: 16 x 3.0 inches Wheel Size Rear: 16 x 3.0 inches Bolt Pattern: 5 x 4.5 inches (114.3 mm) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable (motorcycle) Active Features Braking System: Dual disc front, single disc rear hydraulic brakes Lighting: Halogen headlight, LED taillight, turn signals Passive Features Frame Construction: Steel, rigid backbone, mild steel tubing Suspension Design: Designed for stability and ride comfort 💡 Technology Features Infotainment Audio System: Optional accessory audio systems were available, but not standard factory-integrated infotainment in the modern sense. Driver Assistance Features: N/A (Focus on core riding experience) Connectivity Features: N/A Instrumentation Dashboard Features: Analog speedometer, tachometer (on some models), fuel gauge, odometer,...