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Harley Davidson FLHR Road King 2006 Service Repair Manual

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The FLHR Road King, produced in 2006, is a full-size cruiser motorcycle designed for touring and comfortable long-distance riding. This model embodies classic styling with modern engineering, featuring a detachable windshield for adaptable weather protection and spacious saddlebags for ample storage. Its powerful 1450cc Twin Cam 88 engine provides a robust riding experience, complemented by a 5-speed Cruise Drive transmission and air-adjustable rear suspension. The FLHR Road King is engineered for riders who appreciate a classic American motorcycle aesthetic combined with the capability for extended journeys, offering a renowned comfortable ride and a distinctive experience. This comprehensive manual serves as an essential resource for the service and repair of your 2006 FLHR Road King. It covers a wide array of critical areas, including detailed maintenance procedures, in-depth troubleshooting guides, and precise technical specifications for all major systems. Within its pages, you will find instructions for engine and transmission overhauls, chassis and suspension servicing, brake system repairs, and electrical system diagnostics. The manual is meticulously organized to assist owners, mechanics, and technicians in performing routine maintenance, complex repairs, and component replacements, ensuring the optimal performance and longevity of your motorcycle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2006 Codes Model Code: FLHR 👋 Introduction Market Position Segment: Full-size cruiser motorcycle, touring-oriented with classic styling. Competitive Analysis Competitors: Comparable to models like Indian Chief Vintage, Victory Kingpin. Key Features Features: Detachable windshield, spacious saddlebags, classic styling, comfortable ride, powerful V-twin engine. Target Audience Audience: Riders seeking comfortable touring, long-distance cruising, and a classic Harley-Davidson experience. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhauls Page Count Estimated Pages: 600+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Twin Cam 88 (1450cc) engine, including disassembly, assembly, timing, lubrication, cooling system (air-cooled), fuel and ignition systems Transmission: 5-speed Cruise Drive transmission, clutch, gearbox, primary drive, secondary drive (belt drive) Chassis And Suspension: Frame, front fork (telescopic), rear shock absorbers (air adjustable), steering head bearings, swingarm Brakes: Front and rear disc brakes, hydraulic system, brake caliper service, master cylinder overhaul Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting system (headlight, tail light, turn signals), instrumentation, wiring diagrams Fuel System: Carburetor (Keihin CV40 for many 2006 models, though some may have EFI), fuel tank, fuel lines, fuel pump (if applicable) Exhaust System: Exhaust pipes, mufflers, mounting hardware Bodywork And Trim: Fairing (if equipped), fenders, fuel tank, seat, saddlebags, mounting, removal, and installation Controls: Handlebars, throttle control, clutch lever, brake lever, foot controls Diagnostics: Troubleshooting guides, fault code diagnosis (if applicable for EFI models), diagnostic procedures Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain/belt adjustment, lubrication, tire pressure checks, brake fluid checks Repair: Engine rebuilds, transmission overhauls, brake system repairs, electrical component replacement, suspension servicing, bodywork repairs Troubleshooting: Step-by-step guides for diagnosing and resolving common and uncommon issues Disassembly Assembly: Detailed instructions for the removal and installation of all major components and sub-assemblies Technical Depth Depth: Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and clearances. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding: Digital Download (PDF) - No physical binding Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin, pushrod actuated overhead valves Displacement: 1450cc (88 cubic inches) Bore X Stroke: 3.75 in. x 4.00 in. (95.25 mm x 101.6 mm) Compression Ratio: 8.8:1 Performance Horsepower: Approx. 65-70 HP (at crankshaft, estimated) Torque: Approx. 76-80 ft-lbs (at crankshaft, estimated) Fuel System Carburetor: Keihin CV40 (Constant Velocity) or Delphi Electronic Sequential Port Fuel Injection (ESPFI) depending on specific build date and emissions compliance. Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type: Harley-Davidson 20W50 SYN3 or equivalent motorcycle-specific oil Oil Capacity: Approximately 4 quarts (3.8 liters) with filter change. 🔧 Transmission Standard Type: 5-speed Constant Mesh, Cruise Drive Transmission Primary Drive: Duplex chain, wet clutch, 1.465:1 ratio Secondary Drive: Belt drive, 32/66 tooth sprockets, 3.15:1 ratio Features Clutch Type: Hydraulic, multi-plate wet clutch Fluid Type Transmission Oil: Harley-Davidson Formula + Transmission Lubricant (or equivalent) Fluid Capacity Transmission Oil Capacity: Approximately 24 fluid ounces (0.71 liters) 📐 Dimensions Exterior Length: 93.5 inches (2375 mm) Width: 37.6 inches (955 mm) Height: 54.7 inches (1390 mm) Wheelbase: 63.5 inches (1613 mm) Weights Dry Weight: Approx. 700 lbs (318 kg) Wet Weight: Approx. 746 lbs (338 kg) (with fluids) Fuel Capacity Fuel Tank Capacity: 5.0 US gallons (18.9 liters) Wheels And Tires Front Tire: MT90-16 72H (or similar) Rear Tire: 130/90-16 73H (or similar) Front Wheel: 16-inch Rear Wheel: 16-inch Bolt Pattern: 5x114.3mm (4.5 inch) 🛡️...
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Harley Davidson FLHR Road King 2006 Service Repair ManualHarley Davidson FLHR Road King 2006 Service Repair ManualHarley Davidson FLHR Road King 2006 Service Repair ManualHarley Davidson FLHR Road King 2006 Service Repair Manual
The FLHR Road King, produced in 2006, is a full-size cruiser motorcycle designed for touring and comfortable long-distance riding. This model embodies classic styling with modern engineering, featuring a detachable windshield for adaptable weather protection and spacious saddlebags for ample storage. Its powerful 1450cc Twin Cam 88 engine provides a robust riding experience, complemented by a 5-speed Cruise Drive transmission and air-adjustable rear suspension. The FLHR Road King is engineered for riders who appreciate a classic American motorcycle aesthetic combined with the capability for extended journeys, offering a renowned comfortable ride and a distinctive experience. This comprehensive manual serves as an essential resource for the service and repair of your 2006 FLHR Road King. It covers a wide array of critical areas, including detailed maintenance procedures, in-depth troubleshooting guides, and precise technical specifications for all major systems. Within its pages, you will find instructions for engine and transmission overhauls, chassis and suspension servicing, brake system repairs, and electrical system diagnostics. The manual is meticulously organized to assist owners, mechanics, and technicians in performing routine maintenance, complex repairs, and component replacements, ensuring the optimal performance and longevity of your motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2006
Codes
Model Code:
FLHR
👋 Introduction
Market Position
Segment:
Full-size cruiser motorcycle, touring-oriented with classic styling.
Competitive Analysis
Competitors:
Comparable to models like Indian Chief Vintage, Victory Kingpin.
Key Features
Features:
Detachable windshield, spacious saddlebags, classic styling, comfortable ride, powerful V-twin engine.
Target Audience
Audience:
Riders seeking comfortable touring, long-distance cruising, and a classic Harley-Davidson experience.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhauls
Page Count
Estimated Pages:
600+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 88 (1450cc) engine, including disassembly, assembly, timing, lubrication, cooling system (air-cooled), fuel and ignition systems
Transmission:
5-speed Cruise Drive transmission, clutch, gearbox, primary drive, secondary drive (belt drive)
Chassis And Suspension:
Frame, front fork (telescopic), rear shock absorbers (air adjustable), steering head bearings, swingarm
Brakes:
Front and rear disc brakes, hydraulic system, brake caliper service, master cylinder overhaul
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting system (headlight, tail light, turn signals), instrumentation, wiring diagrams
Fuel System:
Carburetor (Keihin CV40 for many 2006 models, though some may have EFI), fuel tank, fuel lines, fuel pump (if applicable)
Exhaust System:
Exhaust pipes, mufflers, mounting hardware
Bodywork And Trim:
Fairing (if equipped), fenders, fuel tank, seat, saddlebags, mounting, removal, and installation
Controls:
Handlebars, throttle control, clutch lever, brake lever, foot controls
Diagnostics:
Troubleshooting guides, fault code diagnosis (if applicable for EFI models), diagnostic procedures
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain/belt adjustment, lubrication, tire pressure checks, brake fluid checks
Repair:
Engine rebuilds, transmission overhauls, brake system repairs, electrical component replacement, suspension servicing, bodywork repairs
Troubleshooting:
Step-by-step guides for diagnosing and resolving common and uncommon issues
Disassembly Assembly:
Detailed instructions for the removal and installation of all major components and sub-assemblies
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and clearances.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, printable pages with clear diagrams and text.
Binding Type
Binding:
Digital Download (PDF) - No physical binding
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, pushrod actuated overhead valves
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Performance
Horsepower:
Approx. 65-70 HP (at crankshaft, estimated)
Torque:
Approx. 76-80 ft-lbs (at crankshaft, estimated)
Fuel System
Carburetor:
Keihin CV40 (Constant Velocity) or Delphi Electronic Sequential Port Fuel Injection (ESPFI) depending on specific build date and emissions compliance.
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type:
Harley-Davidson 20W50 SYN3 or equivalent motorcycle-specific oil
Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change.
🔧 Transmission
Standard
Type:
5-speed Constant Mesh, Cruise Drive Transmission
Primary Drive:
Duplex chain, wet clutch, 1.465:1 ratio
Secondary Drive:
Belt drive, 32/66 tooth sprockets, 3.15:1 ratio
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Fluid Type
Transmission Oil:
Harley-Davidson Formula + Transmission Lubricant (or equivalent)
Fluid Capacity
Transmission Oil Capacity:
Approximately 24 fluid ounces (0.71 liters)
📐 Dimensions
Exterior
Length:
93.5 inches (2375 mm)
Width:
37.6 inches (955 mm)
Height:
54.7 inches (1390 mm)
Wheelbase:
63.5 inches (1613 mm)
Weights
Dry Weight:
Approx. 700 lbs (318 kg)
Wet Weight:
Approx. 746 lbs (338 kg) (with fluids)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gallons (18.9 liters)
Wheels And Tires
Front Tire:
MT90-16 72H (or similar)
Rear Tire:
130/90-16 73H (or similar)
Front Wheel:
16-inch
Rear Wheel:
16-inch
Bolt Pattern:
5x114.3mm (4.5 inch)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash testing like automobiles. Safety is evaluated by design and rider experience.
Active Features
Braking System:
Dual-action, four-piston calipers with solid discs front and rear.
Suspension Adjustability:
Rear air-adjustable suspension for load compensation.
Passive Features
Lighting:
Halogen headlight, tail light, brake light, front and rear turn signals, auxiliary passing lamps (often standard or optional).
Wind Protection:
Large, detachable windshield provides significant wind and weather protection.
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM/WB radio with cassette player or CD player, handlebar-mounted controls.
Speakers:
Fairing-mounted speakers.
Driver Assistance
Cruise Control:
Not typically standard on 2006 FLHR; often an optional accessory.
Connectivity
Bluetooth:
Not available on this model year.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km).
Regular Oil Change:
Every 2,500 miles (4,000 km) or 6 months, whichever comes first. Check manual for specific details.
Spark Plug Replacement:
Refer to manual, typically around 10,000-15,000 miles (16,000-24,000 km).
Belt Tension Check:
Check at every 2,500 miles (4,000 km).
Fluid Specifications
Primary Chain Case Oil:
Harley-Davidson Formula + Transmission Lubricant (same as transmission)
Brake Fluid:
DOT 4
Fork Oil:
Refer to manual; typically a specific weight (e.g., 10W or 15W) is recommended.
Coolant:
N/A (Air-cooled)
Known Issues
Common Wear Items:
Clutch wear, belt tensioners, wheel bearings, primary compensator, rocker box gaskets (potential leaks).
Electrical Gremlins:
Wiring harness issues, regulator/rectifier failures can occur with age and mileage.
Carburetor Tuning:
CV carburetors may require periodic adjustment for optimal performance and idle stability.
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.
Model Evolution
Road King Lineage:
The Road King model debuted in 1994, offering a blend of classic styling and touring comfort, evolving through various engine and chassis updates.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Road King is consistently praised for its comfort, classic styling, and long-distance capability, making it a beloved model within the Harley-Davidson lineup.
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