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2010 Harley Davidson FLHR Road KING Service Repair Manual

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$133.00
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The 2010 FLHR Road King is a distinguished cruiser motorcycle, celebrated for its classic styling, comfort-focused design, and robust performance. Powered by an air-cooled 1690 cc (103 cubic inches) Twin Cam V-Twin engine, this model delivers substantial torque for effortless highway cruising and touring. Its iconic features include a large fairing for wind protection, integrated lockable hard saddlebags for ample storage, comfortable seating for long rides, and a hydraulically actuated clutch. The FLHR Road King embodies a rich heritage, offering a premium riding experience for enthusiasts who value tradition, capability, and enduring style. This comprehensive Service Repair Manual in English provides detailed guidance for the maintenance, repair, and troubleshooting of the 2010 FLHR Road King. It covers all major systems, including the Twin Cam 103 engine, 6-speed Cruise Drive transmission, fuel and ignition systems, brakes, suspension, and electrical components. With step-by-step procedures, diagnostic charts, special tool requirements, and precise tightening specifications, this manual is an essential resource for owners and technicians. It empowers users to perform routine maintenance, complex repairs, and system diagnostics, ensuring the optimal performance and longevity of their motorcycle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2010 Codes Model Code: FLHR 👋 Introduction Market Position Vehicle Segment: Cruiser Motorcycle Target Audience: Touring and cruising enthusiasts seeking comfort, classic styling, and luggage capacity. Competitive Analysis Competitors: Other large displacement cruiser motorcycles from manufacturers like Indian Motorcycle, Victory Motorcycles (prior to discontinuation), and some Japanese brands offering similar styles. Key Features Styling: Classic cruiser styling with chrome accents, large fairing, and hard saddlebags. Comfort: Ergonomically designed for long-distance riding with a comfortable seat and floorboards. Performance: Torquey V-twin engine providing effortless acceleration and highway cruising capability. Manual Value Proposition Diy Support: Empowers DIY mechanics and owners with comprehensive repair and maintenance guidance, reducing reliance on costly dealership services. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: Downloadable (likely PDF) Page Count Estimated Page Count: Approximately 600-800 pages (typical for this era/model) 📖 Manual Coverage Systems Covered Engine System: Detailed disassembly, assembly, troubleshooting, and specifications for the Twin Cam 103 Engine. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel tank, and fuel lines. Ignition System: Ignition module, spark plugs, coils, and troubleshooting of ignition-related faults. Transmission System: 6-speed Cruise Drive transmission: disassembly, assembly, lubrication, troubleshooting, and component identification. Clutch System: Hydraulic clutch system, clutch plates, primary drive, and adjustments. Brakes System: Front and rear brake systems, calipers, master cylinders, brake lines, ABS (if equipped), and bleeding procedures. Suspension System: Front forks (including air suspension if applicable), rear shock absorbers, fork seals, and adjustments. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starting system, horn, and instrument cluster. Chassis Bodywork: Frame, fenders, fuel tank, seat, handlebars, fairings (if applicable), saddlebags, and mounting hardware. Cooling System: Oil cooling system, oil pump, oil filter, and oil lines. Exhaust System: Exhaust pipes, mufflers, and catalytic converter (if applicable). Procedures Included Maintenance Procedures: Routine maintenance tasks such as oil changes, filter replacements, spark plug replacement, brake fluid changes, and belt inspections. Repair Procedures: Step-by-step instructions for component removal, installation, and repair across all major systems. Troubleshooting Guides: Diagnostic charts and procedures for identifying and resolving common and complex mechanical and electrical issues. Special Tool Requirements: Identification of specific tools required for certain maintenance and repair operations. Tightening Specifications: Torque values for all critical fasteners to ensure proper assembly and prevent component failure. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including interpretation of diagnostic trouble codes (DTCs) if the vehicle is equipped with diagnostic capabilities. Rebuild Instructions: Detailed instructions for complete engine and transmission overhauls and component rebuilding. Electrical Schematics: Comprehensive, high-quality wiring diagrams for all electrical circuits. 📊 Manual Specifications File Format File Type: Likely PDF Searchability: Searchable text for quick information retrieval. Print Quality: Optimized for digital viewing and printing, with clear diagrams and legible text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 103 V-Twin Displacement: 1690 cc (103 cubic inches) Bore X Stroke: 3.875 in. x 4.375 in. (98.4 mm x 111.1 mm) Compression Ratio: 9.2:1 Performance Horsepower: Approx. 75-85 HP (estimated, varies by specific tuning) Torque: Approx. 98-100 lb-ft @ 3000 RPM (estimated) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded Premium Gasoline Fuel Tank Capacity: 5.0 gallons (18.9 L) 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Primary Drive: Chain, 34/46 ratio Final Drive: Belt, 32/66 ratio Features Clutch Type: Hydraulically Actuated 📐 Dimensions Exterior Length: 93.0 in. (2362 mm) Wheelbase: 63.5 in. (1612 mm) Seat Height: 28.2 in. (716 mm) (unladen) Ground Clearance: 5.1 in. (130 mm) Weights Dry Weight: Approx. 732 lbs (332 kg) Gross Vehicle Weight Rating Gvwr: 1260 lbs (572 kg) Cargo...
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2010 Harley Davidson FLHR Road KING Service Repair Manual2010 Harley Davidson FLHR Road KING Service Repair Manual2010 Harley Davidson FLHR Road KING Service Repair Manual2010 Harley Davidson FLHR Road KING Service Repair Manual
The 2010 FLHR Road King is a distinguished cruiser motorcycle, celebrated for its classic styling, comfort-focused design, and robust performance. Powered by an air-cooled 1690 cc (103 cubic inches) Twin Cam V-Twin engine, this model delivers substantial torque for effortless highway cruising and touring. Its iconic features include a large fairing for wind protection, integrated lockable hard saddlebags for ample storage, comfortable seating for long rides, and a hydraulically actuated clutch. The FLHR Road King embodies a rich heritage, offering a premium riding experience for enthusiasts who value tradition, capability, and enduring style. This comprehensive Service Repair Manual in English provides detailed guidance for the maintenance, repair, and troubleshooting of the 2010 FLHR Road King. It covers all major systems, including the Twin Cam 103 engine, 6-speed Cruise Drive transmission, fuel and ignition systems, brakes, suspension, and electrical components. With step-by-step procedures, diagnostic charts, special tool requirements, and precise tightening specifications, this manual is an essential resource for owners and technicians. It empowers users to perform routine maintenance, complex repairs, and system diagnostics, ensuring the optimal performance and longevity of their motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2010
Codes
Model Code:
FLHR
👋 Introduction
Market Position
Vehicle Segment:
Cruiser Motorcycle
Target Audience:
Touring and cruising enthusiasts seeking comfort, classic styling, and luggage capacity.
Competitive Analysis
Competitors:
Other large displacement cruiser motorcycles from manufacturers like Indian Motorcycle, Victory Motorcycles (prior to discontinuation), and some Japanese brands offering similar styles.
Key Features
Styling:
Classic cruiser styling with chrome accents, large fairing, and hard saddlebags.
Comfort:
Ergonomically designed for long-distance riding with a comfortable seat and floorboards.
Performance:
Torquey V-twin engine providing effortless acceleration and highway cruising capability.
Manual Value Proposition
Diy Support:
Empowers DIY mechanics and owners with comprehensive repair and maintenance guidance, reducing reliance on costly dealership services.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
Downloadable (likely PDF)
Page Count
Estimated Page Count:
Approximately 600-800 pages (typical for this era/model)
📖 Manual Coverage
Systems Covered
Engine System:
Detailed disassembly, assembly, troubleshooting, and specifications for the Twin Cam 103 Engine.
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel tank, and fuel lines.
Ignition System:
Ignition module, spark plugs, coils, and troubleshooting of ignition-related faults.
Transmission System:
6-speed Cruise Drive transmission: disassembly, assembly, lubrication, troubleshooting, and component identification.
Clutch System:
Hydraulic clutch system, clutch plates, primary drive, and adjustments.
Brakes System:
Front and rear brake systems, calipers, master cylinders, brake lines, ABS (if equipped), and bleeding procedures.
Suspension System:
Front forks (including air suspension if applicable), rear shock absorbers, fork seals, and adjustments.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starting system, horn, and instrument cluster.
Chassis Bodywork:
Frame, fenders, fuel tank, seat, handlebars, fairings (if applicable), saddlebags, and mounting hardware.
Cooling System:
Oil cooling system, oil pump, oil filter, and oil lines.
Exhaust System:
Exhaust pipes, mufflers, and catalytic converter (if applicable).
Procedures Included
Maintenance Procedures:
Routine maintenance tasks such as oil changes, filter replacements, spark plug replacement, brake fluid changes, and belt inspections.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair across all major systems.
Troubleshooting Guides:
Diagnostic charts and procedures for identifying and resolving common and complex mechanical and electrical issues.
Special Tool Requirements:
Identification of specific tools required for certain maintenance and repair operations.
Tightening Specifications:
Torque values for all critical fasteners to ensure proper assembly and prevent component failure.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including interpretation of diagnostic trouble codes (DTCs) if the vehicle is equipped with diagnostic capabilities.
Rebuild Instructions:
Detailed instructions for complete engine and transmission overhauls and component rebuilding.
Electrical Schematics:
Comprehensive, high-quality wiring diagrams for all electrical circuits.
📊 Manual Specifications
File Format
File Type:
Likely PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality:
Optimized for digital viewing and printing, with clear diagrams and legible text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-Twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Compression Ratio:
9.2:1
Performance
Horsepower:
Approx. 75-85 HP (estimated, varies by specific tuning)
Torque:
Approx. 98-100 lb-ft @ 3000 RPM (estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Premium Gasoline
Fuel Tank Capacity:
5.0 gallons (18.9 L)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Features
Clutch Type:
Hydraulically Actuated
📐 Dimensions
Exterior
Length:
93.0 in. (2362 mm)
Wheelbase:
63.5 in. (1612 mm)
Seat Height:
28.2 in. (716 mm) (unladen)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
Approx. 732 lbs (332 kg)
Gross Vehicle Weight Rating Gvwr:
1260 lbs (572 kg)
Cargo
Saddlebag Capacity:
Integrated, lockable hard saddlebags (volume varies)
🛡️ Safety Features
Ratings
ABS:
Optional (Anti-lock Braking System)
Active Features
Braking System:
Dual-disc front brakes, single-disc rear brake with optional ABS.
Passive Features
Lighting:
Halogen headlight, LED tail light, front and rear turn signals.
💡 Technology Features
Infotainment
Audio System:
Often equipped with a radio and speakers, potentially with CB/intercom and cruise control integration.
Cruise Control:
Standard on the Road King model for highway comfort.
Driver Assistance
ABS:
Available as an option, enhancing braking safety.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or 12 months (check manual for specifics).
Primary Chain Tensioner Inspection:
Inspect at 10,000 miles or as per manual's schedule.
Brake Fluid Flush:
Every 24 months.
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil (or equivalent V-Twin specific synthetic oil), SAE 20W-50.
Primary Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil or Formula+ Transmission Lubricant.
Transmission Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil or Formula+ Transmission Lubricant.
Brake Fluid Type:
DOT 4 (for ABS and non-ABS systems, check manual for specific reservoirs).
Known Issues
Primary Chain Tensioner:
Hydraulic tensioner can wear prematurely, leading to noise and potential damage. Manual covers inspection and replacement with updated parts.
Cam Chain Tensioners:
Early Twin Cam models had issues with cam chain tensioner shoes wearing out. The 103 often uses improved components, but manual will guide inspection.
Oil Leaks:
Common areas include rocker box gaskets, base gaskets, and transmission seals. Manual provides procedures for diagnosis and repair.
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in 1903 in Milwaukee, Wisconsin, USA. Pioneer in motorcycle manufacturing.
Model Evolution
Road King Introduction:
The Road King line was introduced in 1994, evolving from earlier FLH models, and has remained a staple in Harley-Davidson's touring lineup.
Twin Cam Era:
The 2010 model features the Twin Cam 103 engine, part of Harley-Davidson's move towards larger displacement engines for increased torque and performance, replacing the Evolution engine in many models.
Production
Manufacturing Location:
Typically produced in York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Market Perception:
Consistently regarded as a benchmark in the American cruiser touring segment for its comfort, performance, and iconic styling.
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