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Harley Davidson FLHRS Road KING Custom 2007 Service Repair Manual

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$133.00
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The FLHRS Road King Custom, produced in 2007, is a distinguished cruiser motorcycle renowned for its classic styling and touring capabilities. Powered by an air-cooled, Twin Cam 96 V-Twin engine with a displacement of 1584 cc, it delivers robust performance suitable for long-distance journeys and everyday riding. This model embodies a legendary heritage, offering a blend of iconic design and reliable engineering. Its comfortable riding position, ample luggage capacity, and characteristic V-twin rumble make it a favored choice for riders seeking an authentic American touring experience. This comprehensive Service and Repair Manual provides detailed instructions for the maintenance, diagnosis, and repair of the 2007 FLHRS Road King Custom. It covers all essential systems, including the engine, transmission, clutch, brakes, suspension, electrical components, and bodywork. The manual includes step-by-step procedures, troubleshooting guides, technical specifications, and information on special tools required for servicing. By following the guidance within this manual, owners and technicians can ensure the optimal performance, longevity, and safety of the vehicle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRS Road King Custom Year: 2007 Codes Model Code: FLHRS 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson FLHRS Road King Custom owners and independent repair shops. Competitive Analysis Competitors Context: Positioned within the high-end cruiser market, competing with models from brands like Indian Motorcycle and other Harley-Davidson touring variants. Key Features Manual Advantage: Provides the same detailed information used by professional Harley-Davidson service technicians. Manual Benefit: Enables owners to perform maintenance and repairs efficiently, saving time and money. Content Quality: Comprehensive and intact, with step-by-step instructions and exploded views for clarity. 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, Repair, Troubleshooting Engine Coverage: Yes Transmission Coverage: Yes Electrical Coverage: Yes Chassis Coverage: Yes Suspension Coverage: Yes Brake Coverage: Yes Wheel Tire Coverage: Yes Fuel System Coverage: Yes Exhaust Coverage: Yes Clutch Coverage: Yes Steering Coverage: Yes Bodywork Coverage: Yes Equipment Coverage: Yes Instrumentation Coverage: Yes Lighting Coverage: Yes Page Count Estimated Page Count: Detailed section breakdown suggests a comprehensive manual, likely exceeding 500 pages for full coverage. Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF Delivery Method: Electronic (Email) Compatibility: Windows, Mac, Linux OS 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, lubrication, cooling, ignition, fuel delivery (EFI), exhaust, emission controls. Powertrain Systems: Clutch operation and adjustment, gearbox (transmission) internal inspection and repair, primary drive chain maintenance, rear belt drive adjustment and inspection. Chassis Systems: Frame inspection, front fork service (oil changes, seal replacement), steering head bearing service, rear suspension component inspection and adjustment. Braking Systems: Front and rear brake system maintenance, hydraulic brake bleeding procedures, brake pad and disc inspection and replacement, master cylinder and caliper service. Wheels Tires: Wheel bearing inspection, tire inspection and replacement recommendations, tire pressure specifications. Electrical Systems: Battery maintenance, charging system (alternator/stator), starting system (starter motor), ignition system components, lighting circuits, instrument cluster diagnostics, general electrical troubleshooting. Procedures Included Routine Maintenance: Scheduled maintenance tasks, fluid changes (engine oil, primary chain case, transmission), filter replacements (oil, air), lubrication points, battery care, tire pressure checks. Diagnostic Procedures: Troubleshooting guides for common issues, diagnostic steps for engine performance problems, electrical system faults, and braking issues. Repair Procedures: Step-by-step instructions for disassembly, inspection, repair, and reassembly of all major vehicle components. Technical Data And Specifications: Torque specifications for fasteners, fluid capacities, fluid types, electrical diagrams, component specifications. Special Tools: Identification of required special tools for specific maintenance and repair tasks. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, including diagnostic procedures and troubleshooting for electrical systems. 📊 Manual Specifications File Format Format: PDF/ZIP Print Quality Printability: Fully printable pages Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96 V-Twin Displacement: 96 cubic inches (1584 cc) Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Performance Torque: Approx. 92.6 ft-lbs @ 3500 RPM (125 Nm @ 3500 RPM) - Note: Exact figures may vary slightly by source. Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline Lubrication Oil Type Capacity: Refer to manual for specific Harley-Davidson recommended oil viscosity and capacity. Typically 4 quarts (3.8 liters) for engine oil. 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Features Clutch Type: Hydraulic, multi-plate wet clutch Final Drive: Belt Drive 📐 Dimensions Exterior Length: Approx. 94.5 in. (2400 mm) Width: Approx. 35.8 in. (909 mm) Height: Approx. 55.5 in. (1410 mm) Weights Dry Weight: Approx. 710 lbs (322 kg) Gvwr: Not specified in product info, but typically around 1200 lbs for this model. Cargo Luggage Capacity: Reflects the 'Road King' designation with saddlebags, but specific volume not provided. 🛡️ Safety Features Ratings Safety Warning: Lack of regular maintenance...
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Harley Davidson FLHRS Road KING Custom 2007 Service Repair ManualHarley Davidson FLHRS Road KING Custom 2007 Service Repair ManualHarley Davidson FLHRS Road KING Custom 2007 Service Repair ManualHarley Davidson FLHRS Road KING Custom 2007 Service Repair Manual
The FLHRS Road King Custom, produced in 2007, is a distinguished cruiser motorcycle renowned for its classic styling and touring capabilities. Powered by an air-cooled, Twin Cam 96 V-Twin engine with a displacement of 1584 cc, it delivers robust performance suitable for long-distance journeys and everyday riding. This model embodies a legendary heritage, offering a blend of iconic design and reliable engineering. Its comfortable riding position, ample luggage capacity, and characteristic V-twin rumble make it a favored choice for riders seeking an authentic American touring experience. This comprehensive Service and Repair Manual provides detailed instructions for the maintenance, diagnosis, and repair of the 2007 FLHRS Road King Custom. It covers all essential systems, including the engine, transmission, clutch, brakes, suspension, electrical components, and bodywork. The manual includes step-by-step procedures, troubleshooting guides, technical specifications, and information on special tools required for servicing. By following the guidance within this manual, owners and technicians can ensure the optimal performance, longevity, and safety of the vehicle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRS Road King Custom
Year:
2007
Codes
Model Code:
FLHRS
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson FLHRS Road King Custom owners and independent repair shops.
Competitive Analysis
Competitors Context:
Positioned within the high-end cruiser market, competing with models from brands like Indian Motorcycle and other Harley-Davidson touring variants.
Key Features
Manual Advantage:
Provides the same detailed information used by professional Harley-Davidson service technicians.
Manual Benefit:
Enables owners to perform maintenance and repairs efficiently, saving time and money.
Content Quality:
Comprehensive and intact, with step-by-step instructions and exploded views for clarity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Repair, Troubleshooting
Engine Coverage:
Yes
Transmission Coverage:
Yes
Electrical Coverage:
Yes
Chassis Coverage:
Yes
Suspension Coverage:
Yes
Brake Coverage:
Yes
Wheel Tire Coverage:
Yes
Fuel System Coverage:
Yes
Exhaust Coverage:
Yes
Clutch Coverage:
Yes
Steering Coverage:
Yes
Bodywork Coverage:
Yes
Equipment Coverage:
Yes
Instrumentation Coverage:
Yes
Lighting Coverage:
Yes
Page Count
Estimated Page Count:
Detailed section breakdown suggests a comprehensive manual, likely exceeding 500 pages for full coverage.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Electronic (Email)
Compatibility:
Windows, Mac, Linux OS
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, lubrication, cooling, ignition, fuel delivery (EFI), exhaust, emission controls.
Powertrain Systems:
Clutch operation and adjustment, gearbox (transmission) internal inspection and repair, primary drive chain maintenance, rear belt drive adjustment and inspection.
Chassis Systems:
Frame inspection, front fork service (oil changes, seal replacement), steering head bearing service, rear suspension component inspection and adjustment.
Braking Systems:
Front and rear brake system maintenance, hydraulic brake bleeding procedures, brake pad and disc inspection and replacement, master cylinder and caliper service.
Wheels Tires:
Wheel bearing inspection, tire inspection and replacement recommendations, tire pressure specifications.
Electrical Systems:
Battery maintenance, charging system (alternator/stator), starting system (starter motor), ignition system components, lighting circuits, instrument cluster diagnostics, general electrical troubleshooting.
Procedures Included
Routine Maintenance:
Scheduled maintenance tasks, fluid changes (engine oil, primary chain case, transmission), filter replacements (oil, air), lubrication points, battery care, tire pressure checks.
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic steps for engine performance problems, electrical system faults, and braking issues.
Repair Procedures:
Step-by-step instructions for disassembly, inspection, repair, and reassembly of all major vehicle components.
Technical Data And Specifications:
Torque specifications for fasteners, fluid capacities, fluid types, electrical diagrams, component specifications.
Special Tools:
Identification of required special tools for specific maintenance and repair tasks.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, including diagnostic procedures and troubleshooting for electrical systems.
📊 Manual Specifications
File Format
Format:
PDF/ZIP
Print Quality
Printability:
Fully printable pages
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Performance
Torque:
Approx. 92.6 ft-lbs @ 3500 RPM (125 Nm @ 3500 RPM) - Note: Exact figures may vary slightly by source.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type Capacity:
Refer to manual for specific Harley-Davidson recommended oil viscosity and capacity. Typically 4 quarts (3.8 liters) for engine oil.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Final Drive:
Belt Drive
📐 Dimensions
Exterior
Length:
Approx. 94.5 in. (2400 mm)
Width:
Approx. 35.8 in. (909 mm)
Height:
Approx. 55.5 in. (1410 mm)
Weights
Dry Weight:
Approx. 710 lbs (322 kg)
Gvwr:
Not specified in product info, but typically around 1200 lbs for this model.
Cargo
Luggage Capacity:
Reflects the 'Road King' designation with saddlebags, but specific volume not provided.
🛡️ Safety Features
Ratings
Safety Warning:
Lack of regular maintenance at recommended intervals can affect safe operation, potentially leading to death or serious injury.
Active Features
Braking System:
Dual-piston front and rear brake calipers with disc brakes.
Passive Features
Lighting:
Halogen headlamp, front and rear turn signals, brake light, auxiliary driving lights (typical for Road King Custom).
💡 Technology Features
Infotainment
Audio System:
Often equipped with an AM/FM radio and CD player with handlebar controls.
Driver Assistance
Cruise Control:
Typically features cruise control for enhanced touring comfort.
Connectivity
Diagnostic Ports:
The manual will detail diagnostic port locations and procedures for electronic diagnostics.
🔧 Maintenance
Service Intervals
General Schedule:
The manual includes a maintenance schedule for regular service intervals. Specific intervals are detailed within the manual, typically starting with an initial 1,000-mile service.
Key Checks:
Pre-delivery checks, engine oil and filter, battery maintenance, brake system inspection, tire pressure, chain/belt adjustment.
Fluid Specifications
Engine Oil:
Refer to manual for specific Harley-Davidson V-Twin oil recommendations (e.g., Harley-Davidson SYN3, SAE 20W-50 motorcycle oil).
Primary Chain Lubricant:
Refer to manual for specific Harley-Davidson primary chain case lubricant type and capacity.
Transmission Lubricant:
Refer to manual for specific Harley-Davidson transmission lubricant type and capacity.
Fork Oil:
Refer to manual for specific Harley-Davidson front fork oil type and viscosity.
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, spark plugs, air filter, and suspension components are common wear items addressed in maintenance schedules.
Maintenance Importance:
Emphasis on adhering to the maintenance schedule to prevent premature wear and ensure reliable operation.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson is a legendary American motorcycle manufacturer with a rich history dating back to 1903, known for its cruiser and touring motorcycles.
Model Evolution
Road King Lineage:
The Road King model line has been a staple in Harley-Davidson's touring segment, evolving over the years to incorporate advancements while retaining classic styling.
Production
Manufacturing Origin:
United States
🏆 Awards & Recognition
Recognitions
Model Reputation:
Harley-Davidson motorcycles, particularly the Road King line, are recognized for their classic styling, touring capability, and V-twin engine character.
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