🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDL Dyna Low Rider Model Code: FXDL Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Generation Generation Name: Dyna (Second Generation) Codes Engine Family Code: Evo 1340 (Evolution Big Twin) 👋 Introduction Market Position Target Audience: Do-it-yourself (DIY) enthusiasts and experienced motorcycle mechanics. Competitive Analysis Advantage Over Paper: Cost-effective, easily accessible, searchable, printable on-demand, no wear and tear compared to physical manuals. Key Features Documentation Source: Complete Official Full Factory Service Repair Manual. Content Detail: Hundreds of photos and illustrations guiding through each procedure. Accessibility: Accessible on PC, laptop, smartphone, and tablet via web browser. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting Specific Systems Covered: General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive System, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams Page Count Estimated Page Count: Hundreds of pages Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, tuning, oil system, cooling system, fuel delivery (carburetor specific for this era), ignition system (early electronic ignition systems), exhaust system. Drivetrain Systems: Clutch operation and replacement, primary drive, transmission (5-speed constant mesh), final drive (belt drive), gearbox servicing, drive shaft and bearing checks. Chassis Systems: Frame inspection and repair, suspension (forks, rear shock absorbers), steering head bearings, wheels, tires, brake systems (hydraulic disc brakes front and rear), wheel bearing maintenance. Electrical Systems: Complete wiring diagrams, lighting systems, ignition system components, charging system (stator, regulator, battery), starter motor, switches, indicators, and troubleshooting electrical faults. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements (oil, air), spark plug service, chain/belt adjustment and inspection, brake fluid replacement, tire pressure checks, battery maintenance. Repair Procedures: Engine rebuilds, transmission overhauls, carburetor tuning and rebuilding, brake caliper and master cylinder service, suspension fork seal replacement, wheel bearing replacement, electrical component diagnosis and repair, bodywork panel removal and installation. Troubleshooting Guides: Diagnostic flowcharts for common problems, symptom-based troubleshooting for engine, electrical, and chassis issues. Technical Depth Depth: Comprehensive, from basic DIY maintenance to full engine and transmission rebuilds, including electrical diagnostics and wiring schema interpretation. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac OS. Reader Requirement: Requires Adobe PDF Reader (free download). Print Quality Printability: Fully printable, allowing users to print specific pages or the entire document. Binding Type Binding Type Digital: N/A (Digital PDF Format) Paper Type Paper Type Digital: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution (Evo) V-twin, pushrod OHV Displacement: 1339.8 cc (81.9 cubic inches) Bore X Stroke: 3.4375 in x 4.25 in (87.38 mm x 107.95 mm) Compression Ratio: 8.8:1 (typical for this era) Performance Horsepower: ~60-65 HP (estimated, actual varies) Torque: ~70-75 lb-ft (estimated, actual varies) Fuel System Fuel Delivery: Carburetor (e.g., Keihin CV 40mm) Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication System Oil Type: Harley-Davidson SYN3 (or equivalent V-twin specific synthetic oil) Oil Capacity: 3.5 US quarts (3.3 liters) with filter change 🔧 Transmission Standard Type: 5-speed, constant mesh, sequential trans Clutch Type: Wet, multi-plate, manual Features Primary Drive: Duplex chain, 1.378:1 ratio Final Drive: Belt drive, 3.15:1 ratio Fluid Capacity Transmission Oil Capacity: 24 US fluid ounces (0.71 liters) Fluid Specifications Transmission Oil Type: Harley-Davidson Transmission Fluid (or equivalent SAE 75W-90 gear oil) 📐 Dimensions Exterior Wheelbase: Approx. 63.5 inches (1613 mm) Length: Approx. 91.3 inches (2319 mm) Seat Height: Approx. 26.3 inches (668 mm) Weights Dry Weight: Approx. 600 lbs (272 kg) Gross Vehicle Weight Rating: Approx. 920 lbs (417 kg) 🛡️ Safety Features Ratings Safety Standards: Complies with applicable DOT and EPA regulations for motorcycles of its era. Active Features Braking System: Dual 292mm (11.5 inch) discs with 4-piston calipers front, Single 292mm (11.5 inch) disc with 2-piston caliper rear. Passive Features Frame Construction: Steel, backbone, cradle frame. 💡 Technology Features Infotainment Audio System: Optional accessory audio systems were available, typically dealer-installed. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on some models during this period. Connectivity Diagnostic Ports: On-board diagnostics via specific diagnostic connectors for engine and chassis systems. 🔧 Maintenance Service Intervals First Service: 1,000 miles (1,600 km) or 6 months, whichever comes first. Subsequent Service: Every 5,000 miles (8,000 km) or 12 months thereafter for oil changes and general inspection. Fluid Specifications Primary Chain Case Oil: Harley-Davidson Primary Chaincase Lubricant (or compatible primary fluid). Brake Fluid: DOT 4 hydraulic brake fluid. Known Issues Common Wear Items: Clutch plates, brake pads, wheel bearings, steering head bearings, drive belt, suspension bushings/seals. Potential Engine Issues: Cam chain tensioner wear (especially on earlier Evo models, less common on '99+ but still a consideration), carb jetting for altitude/modifications, ignition module issues. Potential Electrical Issues: Wiring...