Harley Davidson FXWG Shovelhead 1981 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXWG Year: 1981 Engine Family: Shovelhead Codes Engine Code Prefix: FXWG 👋 Introduction Market Position Target Audience: Harley-Davidson FXWG Shovelhead 1981 owners, enthusiasts, and independent mechanics seeking authentic factory service information. Competitive Analysis Manual Type Comparison: Actual Genuine Factory Service Manuals, not third-party or aftermarket guides, offering superior accuracy and comprehensiveness. Key Features Value Proposition: Enables owners to perform their own servicing and repairs, saving significant labor costs ($50-$60 per hour) and empowering informed decision-making with mechanics. Content Attributes: Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, and enlarged insets. User Guidance: Designed to guide owners through maintenance and repair, teaching what factory-trained technicians know, enabling informed decisions about vehicle upkeep. Practical Application: Offers practical advice, common tips to prevent issues, and guidance on understanding and communicating with mechanics. 📋 Manual Details Coverage Areas Covered Styles: All Styles Covered Page Count Estimated Page Count: Hundreds of Pages Manual Type Type: Factory Service Repair Manual Source Authenticity: Genuine Factory Service Manuals, ensuring accuracy and completeness over aftermarket alternatives. Language Language: English Format Format: PDF Download File Format File Size Consideration: Downloadable, allowing saving to hard drive or burning to CD-ROM. High resolution for clear viewing and printing. 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine, Clutch, Primary Drive, Transmission, Kickstarter Fuel And Exhaust: Fuel System, Exhaust Systems Electrical And Ignition: Electrical System, Wiring Diagrams Chassis And Suspension: Front Suspension, Steering, Rear Suspension, Brakes General And Diagnostics: General Information, Troubleshooting, Periodic Lubrication, Maintenance, Tune-up Engine Management: Understanding and analyzing different engine management systems (ignition timing, carburetor calibration). Procedures Included Diagnostic Procedures: Engine Fault Symptom Diagnosis, Advanced Troubleshooting Guide, Diagnosing and Correcting Problems Repair Procedures: Step-by-step Repair Procedures, Detailed Substeps, Common Fixes Maintenance Procedures: Periodic Lubrication, Maintenance Schedules, Routine Servicing Electrical Procedures: Tracing and Verifying Wiring Diagrams, Electrical System Service Procedures Troubleshooting Methodology: Provides structured troubleshooting guides to diagnose engine faults, electrical issues, and mechanical problems, including 'secret techniques used by top mechanics'. Technical Depth Depth: Complete factory service and repair for all aspects of the vehicle, including advanced diagnostics and rebuilds. Comparable to what professional technicians use. Diagnostic Tools: Covers the use of basic diagnostic tools and techniques necessary for on-bike repairs and troubleshooting. 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: Printable without any restriction; individual pages or entire manual can be printed. Binding Type Binding: Digital download; user can print and bind as desired. Paper Type Paper Type: Not Applicable (Digital Download) Software Requirements Reader Requirement: Adobe PDF Reader Searchability Text Search: Searchable content for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin Engine Family: Shovelhead Displacement Cc: 1338 cc Displacement Ci: 82 cu in Bore X Stroke In: 3.4375 in x 4.25 in Performance Horsepower Estimated: Approximately 50-60 HP (model dependent, not explicitly stated but typical for the era/engine) Torque Estimated: Approximately 65-75 lb-ft (model dependent, not explicitly stated but typical for the era/engine) Fuel System Carburetor: Typically a Keihin butterfly carburetor (e.g., CV Carburetor) or equivalent Mikuni/S&S options depending on specific build or modifications. Manual would detail factory spec. Fuel Delivery: Gravity feed from fuel tank to carburetor. Carburetor Details: Specific procedures for adjustment, cleaning, and rebuilding of the factory carburetor. Engine Components Valve Train: Details on valve adjustment, timing, and related components. 🔧 Transmission Standard Type: 4-speed constant mesh, right-side drive Features Clutch Type: Wet, multi-plate Primary Drive: Duplex chain in oil bath Kickstarter System: Complete instructions for the operation, maintenance, and repair of the kickstarter mechanism. 📐 Dimensions Exterior Wheelbase In: Approx. 63.2 inches (varies slightly by specific FXWG variant) Weights Dry Weight Lbs: Approx. 600-650 lbs (typical for FXWG models of this era) 🛡️ Safety Features Active Features Braking System: Front and Rear Disc Brakes (specifics covered in manual) Passive Features Lighting: Standard headlamp, tail lamp, brake lamp, turn signals (details in electrical section). 💡 Technology Features Infotainment Features: Basic for its era, primarily focused on essential instrumentation: speedometer, odometer, engine oil pressure light, neutral indicator, and possibly a voltmeter. No advanced infotainment systems present. Driver Assistance Features: No electronic driver assistance features typical of modern vehicles. Relies on rider skill and mechanical integrity. Connectivity Features: No onboard connectivity or communication systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,000-3,000 miles or annually, as detailed in the manual. Tune Up Interval: Recommended at regular intervals, often tied to mileage (e.g., every 5,000 miles) or annually, covering spark plugs, ignition timing, and carburetor adjustments. Fluid Specifications Engine Oil Type: The manual will specify the recommended SAE viscosity grade (e.g., SAE 20W-50 or SAE 50) and type (e.g., API SF or SG service classification or equivalent motorcycle-specific oil). Primary Chain Case Fluid: The manual...
Harley-Davidson FXWG Shovelhead 1981 owners, enthusiasts, and independent mechanics seeking authentic factory service information.
Competitive Analysis
Manual Type Comparison:
Actual Genuine Factory Service Manuals, not third-party or aftermarket guides, offering superior accuracy and comprehensiveness.
Key Features
Value Proposition:
Enables owners to perform their own servicing and repairs, saving significant labor costs ($50-$60 per hour) and empowering informed decision-making with mechanics.
Designed to guide owners through maintenance and repair, teaching what factory-trained technicians know, enabling informed decisions about vehicle upkeep.
Practical Application:
Offers practical advice, common tips to prevent issues, and guidance on understanding and communicating with mechanics.
📋 Manual Details
Coverage Areas
Covered Styles:
All Styles Covered
Page Count
Estimated Page Count:
Hundreds of Pages
Manual Type
Type:
Factory Service Repair Manual
Source Authenticity:
Genuine Factory Service Manuals, ensuring accuracy and completeness over aftermarket alternatives.
Language
Language:
English
Format
Format:
PDF Download
File Format
File Size Consideration:
Downloadable, allowing saving to hard drive or burning to CD-ROM. High resolution for clear viewing and printing.
Tracing and Verifying Wiring Diagrams, Electrical System Service Procedures
Troubleshooting Methodology:
Provides structured troubleshooting guides to diagnose engine faults, electrical issues, and mechanical problems, including 'secret techniques used by top mechanics'.
Technical Depth
Depth:
Complete factory service and repair for all aspects of the vehicle, including advanced diagnostics and rebuilds. Comparable to what professional technicians use.
Diagnostic Tools:
Covers the use of basic diagnostic tools and techniques necessary for on-bike repairs and troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without any restriction; individual pages or entire manual can be printed.
Binding Type
Binding:
Digital download; user can print and bind as desired.
Paper Type
Paper Type:
Not Applicable (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Searchability
Text Search:
Searchable content for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin
Engine Family:
Shovelhead
Displacement Cc:
1338 cc
Displacement Ci:
82 cu in
Bore X Stroke In:
3.4375 in x 4.25 in
Performance
Horsepower Estimated:
Approximately 50-60 HP (model dependent, not explicitly stated but typical for the era/engine)
Torque Estimated:
Approximately 65-75 lb-ft (model dependent, not explicitly stated but typical for the era/engine)
Fuel System
Carburetor:
Typically a Keihin butterfly carburetor (e.g., CV Carburetor) or equivalent Mikuni/S&S options depending on specific build or modifications. Manual would detail factory spec.
Fuel Delivery:
Gravity feed from fuel tank to carburetor.
Carburetor Details:
Specific procedures for adjustment, cleaning, and rebuilding of the factory carburetor.
Engine Components
Valve Train:
Details on valve adjustment, timing, and related components.
🔧 Transmission
Standard
Type:
4-speed constant mesh, right-side drive
Features
Clutch Type:
Wet, multi-plate
Primary Drive:
Duplex chain in oil bath
Kickstarter System:
Complete instructions for the operation, maintenance, and repair of the kickstarter mechanism.
📐 Dimensions
Exterior
Wheelbase In:
Approx. 63.2 inches (varies slightly by specific FXWG variant)
Weights
Dry Weight Lbs:
Approx. 600-650 lbs (typical for FXWG models of this era)
🛡️ Safety Features
Active Features
Braking System:
Front and Rear Disc Brakes (specifics covered in manual)
Passive Features
Lighting:
Standard headlamp, tail lamp, brake lamp, turn signals (details in electrical section).
💡 Technology Features
Infotainment
Features:
Basic for its era, primarily focused on essential instrumentation: speedometer, odometer, engine oil pressure light, neutral indicator, and possibly a voltmeter. No advanced infotainment systems present.
Driver Assistance
Features:
No electronic driver assistance features typical of modern vehicles. Relies on rider skill and mechanical integrity.
Connectivity
Features:
No onboard connectivity or communication systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles or annually, as detailed in the manual.
Tune Up Interval:
Recommended at regular intervals, often tied to mileage (e.g., every 5,000 miles) or annually, covering spark plugs, ignition timing, and carburetor adjustments.
Fluid Specifications
Engine Oil Type:
The manual will specify the recommended SAE viscosity grade (e.g., SAE 20W-50 or SAE 50) and type (e.g., API SF or SG service classification or equivalent motorcycle-specific oil).
Primary Chain Case Fluid:
The manual will specify the correct type and grade of lubricant for the primary chain case, often a dedicated primary lubricant or specific transmission fluid.
Transmission Fluid:
The manual will detail the type and viscosity of fluid required for the transmission, which may differ from primary and engine oils.
Brake Fluid Type:
The manual will specify the correct type of brake fluid for the hydraulic brake system, typically DOT 3 or DOT 4.
Known Issues
Common Shovelhead Wear Points:
The manual will address common Shovelhead issues such as oil leaks (especially from valve covers and pushrod tubes), starter clutch wear, and potential carburetor tuning challenges. It will provide diagnostic and repair procedures for these.
Electrical System Maintenance:
Focus on maintaining ignition system components (points, condenser, coil), charging system (generator/alternator), and battery health, all covered in detail.
📚 Vehicle History
Brand Heritage
Brand Focus:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and cruiser motorcycles.
Model Evolution
Fxwg Significance:
The FXWG (Wide Glide) represented a significant styling evolution for Harley-Davidson, featuring extended front forks and a rake angle reminiscent of custom choppers, making it a distinctive model in the late 70s and early 80s.
Production
Engine Production Period:
The Shovelhead engine was produced by Harley-Davidson from 1966 to 1984, making the 1981 model a late-stage representation of this iconic engine.
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for the 1981 FXWG are not typically listed, the Shovelhead engine and the Wide Glide styling are considered iconic and influential within the motorcycle community.