HD Road KING 1690 FLHR BIKE 2011-15 Workshop Service Manual
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This manual covers the Road King, model FLHR, produced between 2011 and 2015. Known for its blend of classic cruiser aesthetics and touring capability, the Road King features the renowned Twin Cam engine family, available in 1584cc (Twin Cam 96) and 1690cc (Twin Cam 103) variants, both air-cooled and known for their distinctive V-twin character and substantial torque. This motorcycle is engineered for comfortable long-distance rides, offering ample luggage capacity and a timeless design that has made it a benchmark in its segment. Its versatility makes it suitable for both spirited cruising and extended journeys, embodying a commitment to rider experience and iconic styling. This comprehensive resource serves as a Workshop Service Manual, Owner's Manual, and Electrical Diagnostic Manual, providing over 1200 pages of detailed information. It covers all essential systems, including the powertrain, chassis, suspension, fuel system, electrical systems, and bodywork. Within its scope are detailed procedures for regular maintenance, fluid changes, filter replacements, lubrication, engine rebuilds, transmission overhauls, brake system repairs, and electrical component replacement. The manual also includes in-depth troubleshooting guides, diagnostic flowcharts, diagnostic trouble codes (DTCs), and comprehensive wiring diagrams, empowering owners and technicians to maintain, repair, and optimize the performance and longevity of their Road King. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Road King Model Code: FLHR Year: 2011-2015 👋 Introduction Market Position Segment: Harley-Davidson's iconic cruiser, offering a blend of classic styling and touring capability. Competitive Analysis Competitors: Directly competes with other large-displacement V-twin cruisers and touring motorcycles from brands like Indian Motorcycle, Victory Motorcycles (discontinued), and certain Japanese manufacturers in the touring segment. Key Features Engine Heritage: Features the renowned Twin Cam engine family, known for its torque and distinctive Harley-Davidson sound. Styling: Classic cruiser aesthetics with large fairing, comfortable seating, and ample storage for touring. Versatility: Adaptable for long-distance touring with ample accessory mounting points and comfort features. Value Proposition Manual Value: Provides comprehensive repair and maintenance data to empower owners and independent mechanics, ensuring longevity and optimal performance of the vehicle. 📋 Manual Details Coverage Areas Engine Variants: Twin Cam 96 (1584cc) and Twin Cam 103 (1690cc) Bike Type: Cruiser/Touring Specific Components: Brake Master Cylinder, Brake Caliper & Bleeding, Handlebar & Clutch Cable, Instrument Bezel & Nacelle Page Count Estimated Pages: 1200+ Manual Type Manual Type: Workshop Service Manual, Owner's Manual, Electrical Diagnostic Manual Language Language: English Format File Format: PDF Delivery Method: Digital Download (ZIP) 📖 Manual Coverage Systems Covered Powertrain: Engine, Primary Chaincase, Clutch, Transmission, Drive Belt & Sprockets Chassis: Tire & Wheel, Brake System, Steering System, Engine Mount System, Jiffy Stand System Suspension: Front & Rear Fork, Air Suspension, Shock Absorber Electrical Systems: Battery System, Charging System, Starting System, Lighting System, Ignition/Light Key Switch, Turn Signal and Security Module, System Fuses and Relays, Auxiliary Lamps and Brackets, Gauges and Instruments, Main Wiring Harness, Interconnect Harness Fuel System: Fuel and Oil System, Electronic Fuel Injection (EFI), Throttle Control Actuator, Oxygen Sensors (O2), Evaporative Emissions Control Bodywork And Accessories: Fairing & Windshield, Air Deflectors System, Instrument Bezel & Nacelle, Footboard & Footrest, Glove Box Door & Hinge, Saddlebags System, Tour-Pak Service, Mirror and Seat System Engine Internal: Cylinder & Cylinder Head, Flywheel & Connecting Rods, Piston & Crankcase, Rocker Arm & Pushrods, Engine Breather Operation Drivetrain: Main Drive Gear and Bearing, Shifter Linkage Electrical Components: Electronic Control Module (ECM), Vehicle Speed Sensor (VSS), Connector Repair System, ABS Module System, Wheel Speed Sensors, System Fuses and Relays, H-DSSS Actuation System Air Management: Air Cleaner System Exhaust: Exhaust System Lubrication: Lubrication System Procedures Included Maintenance: Regular Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair: Engine Rebuild, Transmission Overhaul, Brake System Repair, Electrical Component Replacement Diagnostics: Troubleshooting, Electrical Diagnostics (DTC codes), System Analysis Disassembly And Assembly: Engine Removal & Installation, Component Disassembly and Reassembly Special Procedures: Engine Storage System, Tightening Torque specifications for all components Special Tools: Detailed list and usage of Special Service Tools required for specific repairs. Technical Depth Depth: Comprehensive, including detailed illustrations, step-by-step instructions, and necessary diagrams/pictures for DIY enthusiasts and experienced mechanics. Diagnostic Scope: Detailed diagnostic flowcharts, Diagnostic Trouble Codes (DTCs), and troubleshooting guides for electrical systems. Wiring Diagrams: Comprehensive and detailed wiring diagrams for all electrical systems. 📊 Manual Specifications File Format File Size Mb: 58 MB Readability: Requires Adobe Acrobat Reader Extraction: Requires WinZip or WinRAR for extraction Print Quality Print Capability: Printable pages for task-specific use Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, 45-degree V-twin, Air-cooled Engine Displacement Cc 1: 1584 Engine Displacement Cc 2: 1690 Engine Family: Twin Cam 96 / Twin Cam 103 Performance Horsepower Twin Cam 96 Est Hp: Approx. 70-75 HP (Actual figures may vary based on specific tuning and configuration) Torque Twin Cam 96 Ft Lbs Est: Approx. 92-96 ft-lbs @ 3000 RPM (Actual figures...
This manual covers the Road King, model FLHR, produced between 2011 and 2015. Known for its blend of classic cruiser aesthetics and touring capability, the Road King features the renowned Twin Cam engine family, available in 1584cc (Twin Cam 96) and 1690cc (Twin Cam 103) variants, both air-cooled and known for their distinctive V-twin character and substantial torque. This motorcycle is engineered for comfortable long-distance rides, offering ample luggage capacity and a timeless design that has made it a benchmark in its segment. Its versatility makes it suitable for both spirited cruising and extended journeys, embodying a commitment to rider experience and iconic styling.
This comprehensive resource serves as a Workshop Service Manual, Owner's Manual, and Electrical Diagnostic Manual, providing over 1200 pages of detailed information. It covers all essential systems, including the powertrain, chassis, suspension, fuel system, electrical systems, and bodywork. Within its scope are detailed procedures for regular maintenance, fluid changes, filter replacements, lubrication, engine rebuilds, transmission overhauls, brake system repairs, and electrical component replacement. The manual also includes in-depth troubleshooting guides, diagnostic flowcharts, diagnostic trouble codes (DTCs), and comprehensive wiring diagrams, empowering owners and technicians to maintain, repair, and optimize the performance and longevity of their Road King.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Road King
Model Code:
FLHR
Year:
2011-2015
👋 Introduction
Market Position
Segment:
Harley-Davidson's iconic cruiser, offering a blend of classic styling and touring capability.
Competitive Analysis
Competitors:
Directly competes with other large-displacement V-twin cruisers and touring motorcycles from brands like Indian Motorcycle, Victory Motorcycles (discontinued), and certain Japanese manufacturers in the touring segment.
Key Features
Engine Heritage:
Features the renowned Twin Cam engine family, known for its torque and distinctive Harley-Davidson sound.
Styling:
Classic cruiser aesthetics with large fairing, comfortable seating, and ample storage for touring.
Versatility:
Adaptable for long-distance touring with ample accessory mounting points and comfort features.
Value Proposition
Manual Value:
Provides comprehensive repair and maintenance data to empower owners and independent mechanics, ensuring longevity and optimal performance of the vehicle.
Workshop Service Manual, Owner's Manual, Electrical Diagnostic Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Digital Download (ZIP)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Primary Chaincase, Clutch, Transmission, Drive Belt & Sprockets
Chassis:
Tire & Wheel, Brake System, Steering System, Engine Mount System, Jiffy Stand System
Suspension:
Front & Rear Fork, Air Suspension, Shock Absorber
Electrical Systems:
Battery System, Charging System, Starting System, Lighting System, Ignition/Light Key Switch, Turn Signal and Security Module, System Fuses and Relays, Auxiliary Lamps and Brackets, Gauges and Instruments, Main Wiring Harness, Interconnect Harness
Fuel System:
Fuel and Oil System, Electronic Fuel Injection (EFI), Throttle Control Actuator, Oxygen Sensors (O2), Evaporative Emissions Control
Bodywork And Accessories:
Fairing & Windshield, Air Deflectors System, Instrument Bezel & Nacelle, Footboard & Footrest, Glove Box Door & Hinge, Saddlebags System, Tour-Pak Service, Mirror and Seat System
Engine Rebuild, Transmission Overhaul, Brake System Repair, Electrical Component Replacement
Diagnostics:
Troubleshooting, Electrical Diagnostics (DTC codes), System Analysis
Disassembly And Assembly:
Engine Removal & Installation, Component Disassembly and Reassembly
Special Procedures:
Engine Storage System, Tightening Torque specifications for all components
Special Tools:
Detailed list and usage of Special Service Tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, including detailed illustrations, step-by-step instructions, and necessary diagrams/pictures for DIY enthusiasts and experienced mechanics.
Diagnostic Scope:
Detailed diagnostic flowcharts, Diagnostic Trouble Codes (DTCs), and troubleshooting guides for electrical systems.
Wiring Diagrams:
Comprehensive and detailed wiring diagrams for all electrical systems.
📊 Manual Specifications
File Format
File Size Mb:
58 MB
Readability:
Requires Adobe Acrobat Reader
Extraction:
Requires WinZip or WinRAR for extraction
Print Quality
Print Capability:
Printable pages for task-specific use
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, 45-degree V-twin, Air-cooled
Engine Displacement Cc 1:
1584
Engine Displacement Cc 2:
1690
Engine Family:
Twin Cam 96 / Twin Cam 103
Performance
Horsepower Twin Cam 96 Est Hp:
Approx. 70-75 HP (Actual figures may vary based on specific tuning and configuration)
Torque Twin Cam 96 Ft Lbs Est:
Approx. 92-96 ft-lbs @ 3000 RPM (Actual figures may vary based on specific tuning and configuration)
Horsepower Twin Cam 103 Est Hp:
Approx. 75-80 HP (Actual figures may vary based on specific tuning and configuration)
Torque Twin Cam 103 Ft Lbs Est:
Approx. 98-100 ft-lbs @ 3200 RPM (Actual figures may vary based on specific tuning and configuration)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with Electronic Throttle Control (ETC)
Ignition
Ignition System:
Spark Ignition, Coil-over-plug
Cooling
Cooling Method:
Air-Cooled
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Features
Clutch Type:
Clutched, Wet, Multi-plate
Drive Type:
Belt Drive
📐 Dimensions
Exterior
Wheelbase Inches:
63.5 (Approx.)
Weights
Dry Weight Lbs Est:
700-720 lbs (Approx.)
Gvwr Lbs Est:
1335 lbs (Approx.)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic front and rear disc brakes, often with ABS as an option.
Optional or standard AM/FM/WB radio with CD player or auxiliary input, typically with handlebar-mounted controls. Advanced audio systems may include features like CB/intercom and cruise control.
Driver Assistance
Cruise Control:
Electronic Cruise Control often standard or available on these models.
Connectivity
Module Integration:
Electronic Control Module (ECM) manages engine performance, fuel injection, and ignition. Separate modules for security systems and turn signals are present.
Diagnostics
Diagnostic Tools:
Dealer-level diagnostic tools (e.g., Digital Technician) and generic OBD-II readers can be used for fault code retrieval and analysis.
🔧 Maintenance
Service Intervals
First Service Miles:
1000 miles (typically includes oil change, primary fluid change, inspection)
Subsequent Service Miles:
5000 miles (typical interval for oil changes and inspections)