Harley Davidson Sportster Low XL1200L 2006 Service Manual
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Basic Information Identification Make: Harley-Davidson Model: Sportster Low XL1200L Year: 2006 Codes Model Code: XL1200L Introduction Market Position Positioning: Essential resource for owners and mechanics to maintain and repair the Harley-Davidson Sportster Low XL1200L 2006. Competitive Analysis Value Proposition: Inexpensive way to keep the vehicle working properly, offering factory-level repair information without dealership costs. Key Features Completeness: Complete official full factory service repair manual. Accessibility: Instant download, no shipping delays or costs. Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Style Coverage: All styles covered Page Count Estimated Page Count: Hundreds of pages (as stated in product description) Manual Type Type: Workshop Service Repair Manual Target Audience: Do-it-yourselfer and experienced mechanic Language Language: English Format Digital Format: PDF Download Delivery Method: Instant download link provided on checkout page after payment. Manual Coverage Systems Covered General Information: Included Maintenance: Included Chassis: Included Fuel System: Included Cooling System: Included (Note: Sportsters are air-cooled, this likely refers to any auxiliary cooling if applicable or a standard manual chapter inclusion.) Engine: Included Clutch: Included Engine Lubrication System: Included Engine Removal Installation: Included Drive System: Included Transmission: Included Wheels Tires: Included Final Drive: Included Brakes: Included Suspension: Included Steering: Included Frame: Included Electrical System: Included Wiring Diagrams: Included Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly Troubleshooting: Included for electrical system issues Engine Rebuild: Implied by 'complete disassembly' and 'engine' coverage. Electrical Diagnostics: Specific mention of troubleshooting and electrical service procedures combined with wiring diagrams. Technical Depth Detail Level: Comprehensive, in-depth professional quality Visual Aids: Hundreds of photos and illustrations, enlarged insets Instruction Format: Numbered instructions, detailed substeps Critical Information Highlighting: Notes, cautions, and warnings throughout each chapter Navigation: Numbered table of contents for quick information retrieval Manual Specifications File Format Format: PDF Compatibility: All PC based Windows operating systems and Mac Storage: Saves to hard drive, can be burned to CD-ROM Print Quality Printability: Printable in its entirety or selected pages, without restriction Binding Type Binding: Digital Download (implies no physical binding) Paper Type Paper Type: N/A (Digital format) Requirements Software Requirement: Adobe PDF Reader Engine Specifications Primary Engine Engine Family: Evolution (Evo) Engine Displacement: 1200cc (73.3 cubic inches) Engine Configuration: Air-cooled, 45-degree V-twin Bore X Stroke: 3.496 in x 4.125 in (88.8 mm x 104.8 mm) Compression Ratio: 9.7:1 (typical for XL1200 models of this era) Performance Horsepower: Approximately 65-70 HP (actual figures may vary and are not explicitly stated in product info) Torque: Approximately 70-75 ft-lbs (actual figures may vary and are not explicitly stated in product info) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Carburetor Type: N/A (Fuel Injected model) Transmission Standard Type: 5-speed constant mesh Features Clutch Type: Wet, multi-plate Drive Type: Belt drive (primary) to transmission; Chain drive (final) from transmission to rear wheel. Dimensions Exterior Wheelbase: Approx. 60.2 inches (1529 mm) Seat Height: Approx. 26.0 inches (660 mm) unladen (defining feature of 'Low' model) Weights Dry Weight: Approx. 538 lbs (244 kg) Safety Features Ratings Safety Certification: Not applicable for motorcycles in the same way as cars; meets DOT standards. Active Features Braking System: Hydraulic disc brakes, front and rear. Passive Features Lighting: Headlight, taillight, brake light, turn signals. Technology Features Infotainment Audio System: N/A (Base model, no factory-installed audio system). Driver Assistance Cruise Control: Not standard on this model; available as an aftermarket accessory. Connectivity Telematics: N/A Maintenance Service Intervals Oil Change Interval: Typically every 2,500-5,000 miles or annually, as per manual recommendations. Primary Chain Tensioner Inspection: Regular inspection is crucial; often recommended at service intervals. Spark Plug Replacement: Typically every 5,000-10,000 miles. Fluid Specifications Engine Oil Type: Harley-Davidson recommends specific SAE 20W50 motorcycle oil (e.g., Harley-Davidson Genuine Motor Oil or equivalent). Engine Oil Capacity: Approx. 3 quarts (2.8 liters) with filter change. Transmission Fluid Type: Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent. Transmission Fluid Capacity: Approx. 20-24 fl oz (0.6-0.7 L) for primary/transmission. Brake Fluid Type: DOT 4 hydraulic brake fluid. Known Issues Primary Chain Tensioner: Hydraulic tensioner can wear and fail, leading to noise and potential damage; often upgraded to an auto-adjusting or manual tensioner. Carburetor Vs Efi Differences: This model is fuel-injected, which generally provides smoother operation and better fuel economy than carbureted models but requires specialized diagnostics. Rear Shocks: OEM shocks can be basic; many owners opt for aftermarket upgrades for improved ride quality. Vehicle History Brand Heritage Manufacturer: Harley-Davidson Motor Company Brand Legacy: Iconic American motorcycle manufacturer with a rich history dating back to 1903. Model Evolution Sportster Lineage: The Sportster line has been in continuous production since 1957, evolving significantly over the decades. Xl1200L Introduction: The 'Low' variant was introduced to offer a more accessible riding position for a wider range of riders. Production Production Period: 2006 model year Awards & Recognition Recognitions Model Specific Awards: No specific awards listed...
Not applicable for motorcycles in the same way as cars; meets DOT standards.
Active Features
Braking System:
Hydraulic disc brakes, front and rear.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals.
Technology Features
Infotainment
Audio System:
N/A (Base model, no factory-installed audio system).
Driver Assistance
Cruise Control:
Not standard on this model; available as an aftermarket accessory.
Connectivity
Telematics:
N/A
Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,500-5,000 miles or annually, as per manual recommendations.
Primary Chain Tensioner Inspection:
Regular inspection is crucial; often recommended at service intervals.
Spark Plug Replacement:
Typically every 5,000-10,000 miles.
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommends specific SAE 20W50 motorcycle oil (e.g., Harley-Davidson Genuine Motor Oil or equivalent).
Engine Oil Capacity:
Approx. 3 quarts (2.8 liters) with filter change.
Transmission Fluid Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent.
Transmission Fluid Capacity:
Approx. 20-24 fl oz (0.6-0.7 L) for primary/transmission.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Primary Chain Tensioner:
Hydraulic tensioner can wear and fail, leading to noise and potential damage; often upgraded to an auto-adjusting or manual tensioner.
Carburetor Vs Efi Differences:
This model is fuel-injected, which generally provides smoother operation and better fuel economy than carbureted models but requires specialized diagnostics.
Rear Shocks:
OEM shocks can be basic; many owners opt for aftermarket upgrades for improved ride quality.
Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company
Brand Legacy:
Iconic American motorcycle manufacturer with a rich history dating back to 1903.
Model Evolution
Sportster Lineage:
The Sportster line has been in continuous production since 1957, evolving significantly over the decades.
Xl1200L Introduction:
The 'Low' variant was introduced to offer a more accessible riding position for a wider range of riders.
Production
Production Period:
2006 model year
Awards & Recognition
Recognitions
Model Specific Awards:
No specific awards listed for the 2006 XL1200L, but Sportster models are consistently popular and well-regarded in their segment.