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Harley Davidson TLE Ultra Sidecar 2006 Service Repair Manual

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$133.00
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$133.00
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This manual covers the 2006 TLE Ultra Sidecar, a specialized touring motorcycle configuration built upon the renowned Electra Glide Ultra Classic chassis. Known for its robust V-twin engine, comfortable ride, and the added versatility of a sidecar, this model is designed for long-distance travel and carrying capacity. The commitment to quality engineering and rider experience is evident in the durable construction and the distinctive performance characteristics of this machine. The TLE Ultra Sidecar represents a unique blend of classic touring comfort and practical utility, making it suitable for a variety of riding environments and purposes. This comprehensive workshop service repair manual in English provides detailed guidance for maintaining and repairing the 2006 TLE Ultra Sidecar. It covers all essential systems, including general information, chassis, fuel system, engine, clutch, lubrication, drive, transmission, wheels, tires, brakes, suspension, steering, frame, and the electrical system with wiring diagrams. The manual features step-by-step repair procedures, diagnostic information, and troubleshooting guides, enhanced by hundreds of illustrations and photos. It is designed for both do-it-yourself enthusiasts and professional mechanics, offering the necessary technical depth and clarity to ensure the vehicle remains in optimal working condition. 🏷️ Basic Information Identification Make: Harley Davidson Model: TLE Ultra Sidecar Year: 2006 Codes Platform: FLHTCU (Electra Glide Ultra Classic chassis, adapted for sidecar) 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics. Competitive Analysis Value Proposition: Inexpensive way to keep your vehicle working properly. Immediate download eliminates shipping costs and wait times. Key Features Navigation: Numbered table of contents for quick information retrieval. Bold figure numbers for easy illustration matching. Accessibility: Can be saved to hard drive or burned to CD-ROM. Multi Style Coverage: Explicitly states 'ALL STYLES COVERED', implying variations within the TLE Ultra Sidecar model for 2006 are included. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Completeness: Complete official full factory service manual Page Count Page Count Estimate: Hundreds of pages (specific count not provided but indicative of comprehensive coverage). 📖 Manual Coverage Systems Covered General Information: Included Maintenance: Included Chassis: Included Fuel System: Included Cooling System: Included Engine: Included Clutch: Included Engine Lubrication System: Included Engine Removal Installation: Included Drive: Included Transmission: Included Wheels Tires: Included Final Drive: Included Brakes: Included Suspension: Included Steering: Included Frame: Included Electrical System: Included Wiring Diagrams: Included Procedures Included Repair Procedures: Step-by-step instructions for complete disassembly and reassembly of machine components. Troubleshooting: Combined with electrical service procedures for diagnosing and repairing electrical system problems. Diagnostics: Advanced diagnostics for engine, transmission, and electrical systems are covered, facilitated by detailed troubleshooting sections and wiring diagrams. Technical Depth Depth: Detailed substeps expand on repair procedure information. Includes notes, cautions, and warnings. Illustrations: Hundreds of photos and illustrations guide the reader through each service and repair procedure. Enlarged insets help identify and examine parts. Repair Specificity: Detailed instructions for repairs from minor adjustments to major component overhauls, including torque specifications for all fasteners. 📊 Manual Specifications File Format File Format: PDF Compatibility: Works under all PC-based Windows operating systems and Mac. Searchability: PDF format often allows for text searching, aiding in quick information retrieval. Print Quality Printability: Printable in its entirety or just the pages needed, without any restriction. Binding Type Binding: Digital Download (printable) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Air-Cooled (Presumed based on Harley Davidson platform) Engine Displacement: Likely 1450cc (88 cubic inches) or 1550cc (95 cubic inches) based on 2006 Ultra Classic models, though specific TLE Ultra Sidecar designation may imply variations. Fuel System Fuel Delivery: Fuel Injection (Likely Electronic Sequential Port Fuel Injection - ESPFI) Performance Horsepower: Estimated 60-70 HP (varies based on exact engine displacement and tuning). Specific figures will be in the manual. Torque: Estimated 80-90 ft-lbs (varies based on exact engine displacement and tuning). Specific figures will be in the manual. 🔧 Transmission Standard Transmission Type: 5-speed Cruise Drive Manual Features Gear Selection: Clutch lever and foot shifter. Optional Transmission Features: Helical-cut gears for smoother operation and a heavier-duty clutch design for touring and sidecar use. 📐 Dimensions Exterior Configuration: Motorcycle with integrated sidecar. Weights Gross Vehicle Weight Rating: Refer to manual for specific GVWR as it will be higher than standard motorcycle due to sidecar and load capacity. Dry Weight: Likely over 800 lbs (standard FLHTCU is around 800 lbs, adding a sidecar increases this significantly). Exact figures will be in the manual. Payload Capacity: The manual will specify payload capacity for both the motorcycle and the sidecar, crucial for safe operation. 🛡️ Safety Features Active Features Braking System: Dual-disc front brakes, single-disc rear brake, and likely a brake system for the sidecar wheel, all detailed in the manual. Passive Features Illumination: Comprehensive electrical system coverage including headlights, taillights, turn signals, and auxiliary lighting for both motorcycle and sidecar. 💡...
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Harley Davidson TLE Ultra Sidecar 2006 Service Repair ManualHarley Davidson TLE Ultra Sidecar 2006 Service Repair ManualHarley Davidson TLE Ultra Sidecar 2006 Service Repair ManualHarley Davidson TLE Ultra Sidecar 2006 Service Repair Manual
This manual covers the 2006 TLE Ultra Sidecar, a specialized touring motorcycle configuration built upon the renowned Electra Glide Ultra Classic chassis. Known for its robust V-twin engine, comfortable ride, and the added versatility of a sidecar, this model is designed for long-distance travel and carrying capacity. The commitment to quality engineering and rider experience is evident in the durable construction and the distinctive performance characteristics of this machine. The TLE Ultra Sidecar represents a unique blend of classic touring comfort and practical utility, making it suitable for a variety of riding environments and purposes. This comprehensive workshop service repair manual in English provides detailed guidance for maintaining and repairing the 2006 TLE Ultra Sidecar. It covers all essential systems, including general information, chassis, fuel system, engine, clutch, lubrication, drive, transmission, wheels, tires, brakes, suspension, steering, frame, and the electrical system with wiring diagrams. The manual features step-by-step repair procedures, diagnostic information, and troubleshooting guides, enhanced by hundreds of illustrations and photos. It is designed for both do-it-yourself enthusiasts and professional mechanics, offering the necessary technical depth and clarity to ensure the vehicle remains in optimal working condition.
🏷️ Basic Information
Identification
Make:
Harley Davidson
Model:
TLE Ultra Sidecar
Year:
2006
Codes
Platform:
FLHTCU (Electra Glide Ultra Classic chassis, adapted for sidecar)
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics.
Competitive Analysis
Value Proposition:
Inexpensive way to keep your vehicle working properly. Immediate download eliminates shipping costs and wait times.
Key Features
Navigation:
Numbered table of contents for quick information retrieval. Bold figure numbers for easy illustration matching.
Accessibility:
Can be saved to hard drive or burned to CD-ROM.
Multi Style Coverage:
Explicitly states 'ALL STYLES COVERED', implying variations within the TLE Ultra Sidecar model for 2006 are included.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Completeness:
Complete official full factory service manual
Page Count
Page Count Estimate:
Hundreds of pages (specific count not provided but indicative of comprehensive coverage).
📖 Manual Coverage
Systems Covered
General Information:
Included
Maintenance:
Included
Chassis:
Included
Fuel System:
Included
Cooling System:
Included
Engine:
Included
Clutch:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Drive:
Included
Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Wiring Diagrams:
Included
Procedures Included
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly of machine components.
Troubleshooting:
Combined with electrical service procedures for diagnosing and repairing electrical system problems.
Diagnostics:
Advanced diagnostics for engine, transmission, and electrical systems are covered, facilitated by detailed troubleshooting sections and wiring diagrams.
Technical Depth
Depth:
Detailed substeps expand on repair procedure information. Includes notes, cautions, and warnings.
Illustrations:
Hundreds of photos and illustrations guide the reader through each service and repair procedure. Enlarged insets help identify and examine parts.
Repair Specificity:
Detailed instructions for repairs from minor adjustments to major component overhauls, including torque specifications for all fasteners.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
Works under all PC-based Windows operating systems and Mac.
Searchability:
PDF format often allows for text searching, aiding in quick information retrieval.
Print Quality
Printability:
Printable in its entirety or just the pages needed, without any restriction.
Binding Type
Binding:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Air-Cooled (Presumed based on Harley Davidson platform)
Engine Displacement:
Likely 1450cc (88 cubic inches) or 1550cc (95 cubic inches) based on 2006 Ultra Classic models, though specific TLE Ultra Sidecar designation may imply variations.
Fuel System
Fuel Delivery:
Fuel Injection (Likely Electronic Sequential Port Fuel Injection - ESPFI)
Performance
Horsepower:
Estimated 60-70 HP (varies based on exact engine displacement and tuning). Specific figures will be in the manual.
Torque:
Estimated 80-90 ft-lbs (varies based on exact engine displacement and tuning). Specific figures will be in the manual.
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive Manual
Features
Gear Selection:
Clutch lever and foot shifter.
Optional
Transmission Features:
Helical-cut gears for smoother operation and a heavier-duty clutch design for touring and sidecar use.
📐 Dimensions
Exterior
Configuration:
Motorcycle with integrated sidecar.
Weights
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR as it will be higher than standard motorcycle due to sidecar and load capacity.
Dry Weight:
Likely over 800 lbs (standard FLHTCU is around 800 lbs, adding a sidecar increases this significantly). Exact figures will be in the manual.
Payload Capacity:
The manual will specify payload capacity for both the motorcycle and the sidecar, crucial for safe operation.
🛡️ Safety Features
Active Features
Braking System:
Dual-disc front brakes, single-disc rear brake, and likely a brake system for the sidecar wheel, all detailed in the manual.
Passive Features
Illumination:
Comprehensive electrical system coverage including headlights, taillights, turn signals, and auxiliary lighting for both motorcycle and sidecar.
💡 Technology Features
Infotainment
Audio System:
Likely includes an AM/FM radio, CD player, and potentially CB radio and intercom functions, typical for Ultra models.
Driver Assistance
Cruise Control:
Standard on Ultra models, will have diagnostic and repair information.
Connectivity
Wiring Diagrams:
Crucial for diagnosing and repairing all electrical components, including infotainment, lighting, and engine management.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Presumed to be 5,000 miles or annually, but specific recommendations will be in the manual.
Drive Belt Tension:
Regular checks and adjustments as specified in the manual, typically every 5,000 miles.
Spark Plug Replacement:
Typically at 10,000-20,000 mile intervals, or as specified by Harley Davidson.
Fluid Specifications
Engine Oil Type:
Likely Harley Davidson Genuine V-Twin Motorcycle Oil (e.g., 20W50), as specified in the manual.
Transmission Oil Type:
Harley Davidson Genuine Transmission Lubricant (e.g., Formula +), as specified in the manual.
Primary Chain Case Oil Type:
Harley Davidson Genuine Primary Chain Lubricant (e.g., Formula +), as specified in the manual.
Brake Fluid Type:
DOT 4 or DOT 5.1, depending on Harley Davidson's specific recommendations for the model year.
Fork Oil Type:
Specific weight and type of fork oil will be detailed in the manual.
Sidecar Wheel Bearing Grease:
The manual will specify appropriate grease for sidecar wheel bearings.
Known Issues
Common Wear Items:
Clutch wear, brake pad wear, tire wear, potential electrical connections issues common in older touring bikes.
📚 Vehicle History
Brand Heritage
Brand Focus:
Harley Davidson is renowned for its cruiser motorcycles, touring bikes, and their distinctive V-twin engines and exhaust notes.
Model Evolution
Platform Origin:
The TLE Ultra Sidecar is a specialized configuration based on Harley Davidson's touring platform, most notably the Electra Glide Ultra Classic, adapted with a factory or authorized sidecar.
Sidecar Integration:
Sidecar integration requires specific frame reinforcements and handling adjustments, all of which are addressed in this comprehensive manual.
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