Harley Davidson Touring 2009 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2009 Product Type: Service Repair Manual Vehicle Segment: Motorcycle 👋 Introduction Market Position Segment: Harley-Davidson's Touring line represents the pinnacle of long-distance cruising comfort and capability. Competitive Analysis Competitors 2009: Primary competitors include Indian Motorcycles, Honda Gold Wing, and potentially luxury touring models from European manufacturers. Key Features Touring Focus: Designed for comfort, luggage capacity, and long-haul riding with advanced features for rider and passenger. Heritage Appeal: Combines classic Harley-Davidson styling with modern performance and technology. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair for Harley-Davidson Touring Models Specific Models Covered: Includes but not limited to: Electra Glide, Road Glide, Road King, Street Glide, Ultra Classic Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, including Twin Cam 96 and 103 variants, internal components, lubrication, cooling, and fuel delivery Transmission: 6-speed Cruise Drive transmission service, clutch, internal components, lubrication, and troubleshooting Electrical: Complete wiring diagrams, lighting systems, ignition, charging systems, battery, starter, fuel injection system diagnostics Suspension And Steering: Front fork service (e.g., Showa USD forks), rear shock absorbers, steering head bearings, and related components Brakes: Front and rear brake system maintenance, disc replacement, caliper service, hydraulic system bleeding, ABS diagnostics Bodywork And Frame: Fairing removal and installation, body panel repairs, frame integrity checks, and related hardware Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body servicing, and evaporative emission control system Exhaust System: Exhaust pipe, muffler, and catalytic converter maintenance and replacement Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment (if applicable), tire pressure checks, and general inspections Troubleshooting: Detailed diagnostic procedures for common and uncommon issues, fault code identification, and step-by-step solutions Engine Repair: Top-end rebuilds (cylinder heads, valves), bottom-end rebuilds (crankshaft, connecting rods), piston and ring replacement Transmission Repair: Gearbox disassembly and reassembly, clutch pack replacement, bearing replacement Electrical Diagnostics: Use of diagnostic tools (e.g., Harley-Davidson Digital Technician), sensor testing, module troubleshooting Brake System Service: Brake pad replacement, rotor inspection, brake fluid flush and bleeding procedures Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and chassis component repair. Target Audience: Professional technicians and experienced DIY mechanics 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick information retrieval Printability: Printable for workshop use Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Twin Cam Engine Displacement 2009: Predominantly 96 cubic inches (1584cc), with some models optionally available with 103 cubic inches (1690cc). Engine Configuration: Air-cooled, 45-degree V-twin Bore X Stroke 96Ci: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Bore X Stroke 103Ci: 3.875 in. x 4.38 in. (98.4 mm x 111.25 mm) Compression Ratio 96Ci: Approximately 9.2:1 Compression Ratio 103Ci: Approximately 9.6:1 Performance Horsepower 96Ci: Estimated 75-85 HP (varies with specific model and tuning) Torque 96Ci: Estimated 95-100 ft-lbs @ 3500 RPM (varies with specific model and tuning) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane recommended Valvetrain Valvetrain: Overhead valves (OHV), 2 valves per cylinder, pushrod actuated 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Manual Optional Optional Transmission: N/A (Standard for Touring models) Features Clutch Type: Clutched primary, dry, diaphragm spring Final Drive: Belt Drive Transmission Fluid Spec: Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent meeting H-D specifications) 📐 Dimensions Exterior Overall Length: Varies by model (e.g., Electra Glide Standard approx. 93.0 in. / 2362 mm) Wheelbase: Varies by model (e.g., Electra Glide Standard approx. 63.5 in. / 1613 mm) Weights Dry Weight: Varies by model (e.g., Electra Glide Standard approx. 770 lbs / 350 kg) Gross Vehicle Weight Rating: Varies by model (typically around 1200 lbs / 544 kg) Cargo Luggage Capacity: Includes saddlebags and tour-pak for significant storage 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are not typically rated by organizations like NHTSA or IIHS in the same way as cars. Active Features ABS: Anti-lock Braking System (ABS) available as an option or standard on certain trim levels. Cruise Control: Electronic Cruise Control typically standard on higher-end Touring models. Passive Features Lighting: Halogen headlamps, integrated turn signals, and ample rear lighting for visibility. 💡 Technology Features Infotainment Audio System: Harley-Davidson Advanced Audio System with AM/FM radio, CD player, and CB/Intercom capabilities on select models. Display: Integrated display for audio, navigation (optional), and vehicle information. Driver Assistance Cruise Control: Electronic cruise control is a key convenience feature for long-distance riding. Connectivity Diagnostic Ports: Access to diagnostic data through specific Harley-Davidson diagnostic ports and software. 🔧 Maintenance Service Intervals First Service:...