2009 Harley Davidson VRSCA V ROD Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: VRSCA V-Rod Year: 2009 👋 Introduction Market Position Positioning: The 2009 Harley-Davidson VRSCA V-Rod represents a significant departure for the brand, blending American cruiser styling with a high-performance, liquid-cooled V-twin engine developed in partnership with Porsche. It targets riders seeking a blend of iconic Harley-Davidson design and sportbike-derived performance. Target Audience: Enthusiast riders seeking to perform their own maintenance, repairs, and modifications on their 2009 Harley-Davidson VRSCA V-Rod. Competitive Analysis Competitors: Competes with other high-performance cruisers and power cruisers from manufacturers like Ducati (Diavel), Yamaha (VMAX), and potentially some models from Suzuki (Boulevard M109R) and Kawasaki (Mean Streak). Key Features Features: • Revolution Engine (liquid-cooled, 1247cc V-twin) • Sportbike-derived chassis and suspension • Distinctive 'V-Rod' styling • High performance capabilities for a cruiser • Advanced electrical systems for its era 📋 Manual Details Coverage Areas Major Sections: • General Information • Specifications • Maintenance • Gearbox & Clutch • Engine Removal and Installation • Engine Fuel System • Engine Lubrication and Cooling • Engine Combustion System • Lubrication System • Cylinder Head/Valves • Alternator/Starter Clutch • Crankcase/Piston/Cylinder • Crankshaft/Transmission/Balancer • Transmission System • Front Wheel and Steering System • Rear Wheel System • Fenders and Exhaust Pipe • Periodic checks & Adjustments • Chassis • Cooling system • Braking System • Suspension • Electrical System • Body & Fixtures • Frame/Body Panels/Exhaust System • Wheels & Tires • Battery/Charging System • Ignition System • Electric Starter • Lights/Meters/Switches • Wiring Diagrams • Technical Information & Specifications • Troubleshooting Specific Procedures: • Engine Timing Adjustments • Fuel Pump Assembly/Disassembly • Injector Servicing • Cooling Fan Operation and Testing • Brake System Bleeding • Suspension Adjustment and Overhaul Page Count Total Pages: 590+ Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Delivery Method Delivery: Instant delivery via email upon purchase. Payment Method Payment: Secure payment via PayPal. Usability Digital Advantage: Offers an advantage over traditional paper manuals by providing instant access, searchability, and avoiding physical wear and tear or delays in postal delivery. 📖 Manual Coverage Systems Covered Powertrain: • Engine • Fuel System • Lubrication System • Cooling System • Transmission • Clutch • Crankshaft • Pistons • Cylinders • Cylinder Heads • Valves • Balancer System Chassis And Running Gear: • Front Wheel and Steering System • Rear Wheel System • Fenders • Exhaust System • Chassis • Frame • Wheels • Tires • Suspension • Braking System Electrical: • Electrical System • Alternator • Starter Clutch • Battery/Charging System • Ignition System • Electric Starter • Lights • Meters • Switches • Wiring Diagrams Bodywork And Fixtures: • Body & Fixtures • Frame/Body Panels/Exhaust System Procedures Included Maintenance And Routine: • Periodic checks & Adjustments • Coolant change • Fluid specifications • Oil specifications (which engine oil) Repair And Overhaul: • Engine Overhaul • Assembly • Disassembly • Cylinder Head/Valves Rebuild • Transmission Overhaul • Brake Pad Replacement • Tire Replacement Diagnostics And Troubleshooting: • Troubleshooting • Diagnostic Procedures • Fault Finding Technical Depth Depth: Comprehensive, covering every aspect of the bike from routine maintenance to complete engine and transmission overhauls, including detailed wiring diagrams and troubleshooting guides. Wiring Diagrams: Includes comprehensive, detailed wiring diagrams essential for diagnosing and repairing electrical issues. Troubleshooting Section: Dedicated troubleshooting section provides systematic approaches to diagnosing common and uncommon problems, listing symptoms, potential causes, and corrective actions. 📊 Manual Specifications File Format Quality: High-resolution PDF, suitable for digital viewing and printing. Print Quality Printability: Printable, allowing users to create physical copies of specific sections or the entire manual. Binding Type Binding: Digital (PDF file) - No physical binding. Eliminates issues of torn or missing pages found in printed manuals. Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Revolution V-Twin Displacement: 1247 cc (76.1 cu in) Bore X Stroke: 100 mm x 79 mm (3.94 in x 3.11 in) Compression Ratio: 11.3:1 Cooling System: Liquid-cooled Performance Horsepower Estimate: Approximately 125 hp @ 8,000 RPM Torque Estimate: Approximately 74 lb-ft @ 6,000 RPM Fuel System Fuel Delivery: Fuel Injection (Electronic Sequential Port Fuel Injection - ESPFI) Fuel Type: Unleaded gasoline Throttle Body: Refer to manual for throttle body size and specifications. Combustion System Ignition: Dual spark plugs per cylinder 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-plate Features Drive System: Belt drive Gear Ratios: Refer to manual for specific gear ratios 📐 Dimensions Exterior Length: Approx. 93.1 inches (2365 mm) Width: Approx. 35.2 inches (895 mm) Height: Approx. 45.7 inches (1160 mm) Weights Dry Weight Estimate: Approx. 598 lbs (271 kg) Wet Weight Estimate: Approx. 637 lbs (289 kg) Fuel Capacity: 3.7 US gal (14 L) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear Front Brake Details: Dual...
The 2009 Harley-Davidson VRSCA V-Rod represents a significant departure for the brand, blending American cruiser styling with a high-performance, liquid-cooled V-twin engine developed in partnership with Porsche. It targets riders seeking a blend of iconic Harley-Davidson design and sportbike-derived performance.
Target Audience:
Enthusiast riders seeking to perform their own maintenance, repairs, and modifications on their 2009 Harley-Davidson VRSCA V-Rod.
Competitive Analysis
Competitors:
Competes with other high-performance cruisers and power cruisers from manufacturers like Ducati (Diavel), Yamaha (VMAX), and potentially some models from Suzuki (Boulevard M109R) and Kawasaki (Mean Streak).
Offers an advantage over traditional paper manuals by providing instant access, searchability, and avoiding physical wear and tear or delays in postal delivery.
📖 Manual Coverage
Systems Covered
Powertrain:
• Engine
• Fuel System
• Lubrication System
• Cooling System
• Transmission
• Clutch
• Crankshaft
• Pistons
• Cylinders
• Cylinder Heads
• Valves
• Balancer System
Chassis And Running Gear:
• Front Wheel and Steering System
• Rear Wheel System
• Fenders
• Exhaust System
• Chassis
• Frame
• Wheels
• Tires
• Suspension
• Braking System
Electrical:
• Electrical System
• Alternator
• Starter Clutch
• Battery/Charging System
• Ignition System
• Electric Starter
• Lights
• Meters
• Switches
• Wiring Diagrams
Bodywork And Fixtures:
• Body & Fixtures
• Frame/Body Panels/Exhaust System
Procedures Included
Maintenance And Routine:
• Periodic checks & Adjustments
• Coolant change
• Fluid specifications
• Oil specifications (which engine oil)
Repair And Overhaul:
• Engine Overhaul
• Assembly
• Disassembly
• Cylinder Head/Valves Rebuild
• Transmission Overhaul
• Brake Pad Replacement
• Tire Replacement
Diagnostics And Troubleshooting:
• Troubleshooting
• Diagnostic Procedures
• Fault Finding
Technical Depth
Depth:
Comprehensive, covering every aspect of the bike from routine maintenance to complete engine and transmission overhauls, including detailed wiring diagrams and troubleshooting guides.
Wiring Diagrams:
Includes comprehensive, detailed wiring diagrams essential for diagnosing and repairing electrical issues.
Troubleshooting Section:
Dedicated troubleshooting section provides systematic approaches to diagnosing common and uncommon problems, listing symptoms, potential causes, and corrective actions.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, suitable for digital viewing and printing.
Print Quality
Printability:
Printable, allowing users to create physical copies of specific sections or the entire manual.
Binding Type
Binding:
Digital (PDF file) - No physical binding. Eliminates issues of torn or missing pages found in printed manuals.
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Revolution V-Twin
Displacement:
1247 cc (76.1 cu in)
Bore X Stroke:
100 mm x 79 mm (3.94 in x 3.11 in)
Compression Ratio:
11.3:1
Cooling System:
Liquid-cooled
Performance
Horsepower Estimate:
Approximately 125 hp @ 8,000 RPM
Torque Estimate:
Approximately 74 lb-ft @ 6,000 RPM
Fuel System
Fuel Delivery:
Fuel Injection (Electronic Sequential Port Fuel Injection - ESPFI)
Fuel Type:
Unleaded gasoline
Throttle Body:
Refer to manual for throttle body size and specifications.
Combustion System
Ignition:
Dual spark plugs per cylinder
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Drive System:
Belt drive
Gear Ratios:
Refer to manual for specific gear ratios
📐 Dimensions
Exterior
Length:
Approx. 93.1 inches (2365 mm)
Width:
Approx. 35.2 inches (895 mm)
Height:
Approx. 45.7 inches (1160 mm)
Weights
Dry Weight Estimate:
Approx. 598 lbs (271 kg)
Wet Weight Estimate:
Approx. 637 lbs (289 kg)
Fuel Capacity:
3.7 US gal (14 L)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
Front Brake Details:
Dual 300mm discs, 4-piston calipers
Rear Brake Details:
Single 300mm disc, 2-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
Instrumentation:
Analog tachometer, digital speedometer and fuel gauge.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, clock, and indicator lights. The manual details their function and troubleshooting.
Driver Assistance
ABS Availability:
ABS was an optional feature on some 2009 V-Rod models. The manual will detail its operation and servicing if equipped.
Connectivity
Diagnostic Ports:
Includes details on diagnostic connectors and procedures for accessing engine data, crucial for troubleshooting.
🔧 Maintenance
Service Intervals
Initial Service:
Typically around 1,000 miles (1,600 km) for the first service, which includes oil change, filter replacement, and general inspection.
Regular Maintenance:
Routine maintenance, including oil changes and inspections, is generally recommended every 5,000 miles (8,000 km) or annually, whichever comes first. Detailed intervals for other components (spark plugs, fluids, belts) are specified in the manual.
Spark Plugs:
Refer to manual for recommended spark plug replacement interval and part numbers (e.g., NGK or Harley-Davidson branded).
Fluid Specifications
Engine Oil:
Refer to the manual for specific Harley-Davidson approved 20W50 or similar viscosity engine oil. Commonly uses a V-twin specific motorcycle oil.
Coolant:
Ethylene glycol-based coolant (typically a 50/50 mix with distilled water). Refer to manual for specific type and capacity.
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid (refer to manual for precise specification).
Transmission Oil:
Refer to manual for specific transmission fluid type and capacity.
Gear Oil:
Refer to manual for specific gear oil type and capacity for the transmission and primary drive.
Known Issues
Common Issues:
• Potential for fuel pump issues (though less common on this generation)
• Wiring harness integrity checks are advisable
• Leaking valve stem seals (can cause blue smoke on startup)
• Cooling system bleed procedure can be critical for optimal performance
• Clutch slave cylinder maintenance
Part Numbers
Oil Filter Example:
Examples include Harley-Davidson part numbers like 63731-35B or compatible aftermarket equivalents.
Air Filter Example:
Refer to manual for specific air filter part number, e.g., Harley-Davidson 29062-07
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its cruisers and touring motorcycles. The V-Rod line represents a significant diversification from its traditional air-cooled V-twin offerings.
Model Evolution
V Rod Origins:
The V-Rod platform debuted in 2001, a radical departure for Harley-Davidson, featuring the liquid-cooled, DOHC, 60-degree V-twin 'Revolution' engine designed in collaboration with Porsche. The VRSCA (the 'A' denoting 'America') was the initial model.
Production
Model Years Covered By Manual:
Specifically covers the 2009 model year, but the Revolution engine platform shares significant commonalities with other V-Rod models of this generation, making it broadly applicable.
🏆 Awards & Recognition
Recognitions
Industry Reception:
The V-Rod, particularly the Revolution engine, was highly praised by motorcycle journalists for its performance and handling characteristics, often lauded as a modern interpretation of the muscle bike. It received recognition for its innovative engineering.