Harley Davidson XL1200N Sportster 2012 Service Repair Manual
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Basic Information Identification Make: Harley-Davidson Model: XL1200N Sportster Year: 2012 Market Segment: Cruiser Motorcycle Codes Engine Code: XL1200N (Sportster 1200 Custom) Introduction Market Position Target Audience: Do-it-yourselfer and Experienced Mechanic Competitive Analysis Value Proposition: Inexpensive way to keep vehicle working properly, avoids costly dealer service. Key Features Completeness: COMPLETE official full factory service repair manual User Friendliness: Easy to print, easy to find information with numbered table of contents. Manual Details Coverage Areas Covered Models: Harley-Davidson XL1200N Sportster 2012 (All Styles) Page Count Estimated Pages: Hundreds (as described in product information) Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Complete Engine (Disassembly, Assembly, Repair, Maintenance) Fuel System: Fuel System (Components, Diagnosis, Repair) Cooling System: Cooling System (Likely air-cooled, but manual will detail if any auxiliary cooling components) Lubrication System: Engine Lubrication System (Oil Pump, Passages, Filters) Drive System: Drive System (Belts, Pulleys) Transmission: Transmission (Internal Components, Shifting Mechanism, Maintenance) Wheels Tires: Wheels and Tires (Mounting, Balancing, Maintenance) Final Drive: Final Drive (Belt Drive System, Adjustment) Brakes: Brakes (Hydraulic System, Calipers, Pads, Rotors, Bleeding) Suspension: Suspension (Front Forks, Rear Shocks, Adjustments) Steering: Steering (Headset, Handlebars, Cables) Frame: Frame (Inspection, Components) Electrical System: Electrical System (Ignition, Lighting, Charging System, Battery, Switches) Wiring Diagrams: Comprehensive Wiring Diagrams Procedures Included General Information: General Information (Vehicle Identification, VIN, Specifications) Maintenance: Scheduled Maintenance (Oil Changes, Filter Replacements, Inspections) Troubleshooting: Troubleshooting Guides (Problem Diagnosis and Solutions) Repair: Step-by-Step Repair Procedures for all covered systems Disassembly Assembly: Complete Disassembly and Reassembly of Major Components and the Entire Vehicle Engine Removal Installation: Engine Removal and Installation Procedures Electrical Service: Electrical System Service and Repair Procedures Technical Depth Depth: In-depth, Professional Quality, Full Factory Specifications Illustrations: Hundreds of Photos and Illustrations Instruction Format: Numbered Instructions, Detailed Substeps, Notes, Cautions, Warnings Diagnostic Tools: Guidance for Diagnosis and Repair of Electrical System Problems Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction (entire manual or specific pages) Binding Type Binding Type: Digital Download (printable) Paper Type Paper Type: N/A (Digital) Software Requirements Reader: Adobe PDF Reader Compatibility Operating Systems: All PC based Windows operating systems and Mac Delivery Method Delivery: Instant Download Link on Checkout Page Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution V-twin Displacement: 1200cc (73.2 cu in) Bore X Stroke: Manufacturer specific (details provided in manual) Compression Ratio: Manufacturer specific (details provided in manual) Performance Horsepower: Manufacturer specific (details provided in manual) Torque: Manufacturer specific (details provided in manual) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded Gasoline Transmission Standard Transmission Type: 5-speed Manual Optional Optional Transmissions: N/A for this model year and variant Features Clutch Type: Clutch (details on type and operation in manual) Gear Ratios: Manufacturer specific (detailed in manual) Dimensions Exterior Overall Length: Manufacturer specific (details provided in manual) Seat Height: Manufacturer specific (details provided in manual) Weights Dry Weight: Manufacturer specific (details provided in manual) Gvwr: Manufacturer specific (details provided in manual) Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is assessed differently than automobiles) Active Features Braking System: Dual-Action, Four-Piston Front Brake Caliper; Dual-Action, Two-Piston Rear Brake Caliper Passive Features Lighting: Halogen Headlight, LED Taillight and Brake Light, Amber Lens Front and Rear Turn Signals Technology Features Infotainment Instrumentation: Analog Tachometer, Digital Speedometer, Fuel Gauge, Gear Indicator, Clock, Diagnostic Trouble Codes (DTCs) Driver Assistance ABS: Not typically standard on the XL1200N for this year; consult manual for availability on specific sub-models. Connectivity Diagnostics: On-board diagnostic system for reading DTCs, covered extensively in the manual. Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically 2,500-5,000 miles or annually) Primary Chain Tension: Check and adjust as needed (detailed procedure in manual) Belt Tension: Check and adjust as needed (detailed procedure in manual) Fluid Specifications Engine Oil Type: Harley-Davidson Genuine Motor Oil (e.g., 20W50, or equivalent specified in manual) Primary Chain Case Oil: Harley-Davidson primary fluid, or equivalent specified in manual Transmission Oil Type: Harley-Davidson transmission fluid, or equivalent specified in manual Brake Fluid Type: DOT 4 Hydraulic Brake Fluid (refer to manual for exact specification) Known Issues Common Wear Items: Clutch plates, primary chain, brake pads, tires, fork seals (details on inspection and replacement in manual) Electrical Connections: Potential for corrosion or loose connections, particularly in wiring harnesses (manual will cover inspection and repair) Vehicle History Brand Heritage Brand History: Harley-Davidson is an American motorcycle manufacturer, founded in 1903. Known for its cruiser and touring motorcycles. Model Evolution Sportster Lineage: The Sportster line has been in continuous production since 1957, evolving significantly over the decades. The XL1200N represents a modern iteration with fuel injection and updated styling. Production Manufacturing Location: United States (typically Milwaukee, Wisconsin, or Kansas City, Missouri) Awards & Recognition Recognitions Award Status: N/A (Specific awards for...
Guidance for Diagnosis and Repair of Electrical System Problems
Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction (entire manual or specific pages)
Binding Type
Binding Type:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Reader:
Adobe PDF Reader
Compatibility
Operating Systems:
All PC based Windows operating systems and Mac
Delivery Method
Delivery:
Instant Download Link on Checkout Page
Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
1200cc (73.2 cu in)
Bore X Stroke:
Manufacturer specific (details provided in manual)
Compression Ratio:
Manufacturer specific (details provided in manual)
Performance
Horsepower:
Manufacturer specific (details provided in manual)
Torque:
Manufacturer specific (details provided in manual)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Gasoline
Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Optional Transmissions:
N/A for this model year and variant
Features
Clutch Type:
Clutch (details on type and operation in manual)
Gear Ratios:
Manufacturer specific (detailed in manual)
Dimensions
Exterior
Overall Length:
Manufacturer specific (details provided in manual)
Seat Height:
Manufacturer specific (details provided in manual)
Weights
Dry Weight:
Manufacturer specific (details provided in manual)
Gvwr:
Manufacturer specific (details provided in manual)
Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is assessed differently than automobiles)
Active Features
Braking System:
Dual-Action, Four-Piston Front Brake Caliper; Dual-Action, Two-Piston Rear Brake Caliper
Passive Features
Lighting:
Halogen Headlight, LED Taillight and Brake Light, Amber Lens Front and Rear Turn Signals
Technology Features
Infotainment
Instrumentation:
Analog Tachometer, Digital Speedometer, Fuel Gauge, Gear Indicator, Clock, Diagnostic Trouble Codes (DTCs)
Driver Assistance
ABS:
Not typically standard on the XL1200N for this year; consult manual for availability on specific sub-models.
Connectivity
Diagnostics:
On-board diagnostic system for reading DTCs, covered extensively in the manual.
Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 2,500-5,000 miles or annually)
Primary Chain Tension:
Check and adjust as needed (detailed procedure in manual)
Belt Tension:
Check and adjust as needed (detailed procedure in manual)
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine Motor Oil (e.g., 20W50, or equivalent specified in manual)
Primary Chain Case Oil:
Harley-Davidson primary fluid, or equivalent specified in manual
Transmission Oil Type:
Harley-Davidson transmission fluid, or equivalent specified in manual
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid (refer to manual for exact specification)
Known Issues
Common Wear Items:
Clutch plates, primary chain, brake pads, tires, fork seals (details on inspection and replacement in manual)
Electrical Connections:
Potential for corrosion or loose connections, particularly in wiring harnesses (manual will cover inspection and repair)
Vehicle History
Brand Heritage
Brand History:
Harley-Davidson is an American motorcycle manufacturer, founded in 1903. Known for its cruiser and touring motorcycles.
Model Evolution
Sportster Lineage:
The Sportster line has been in continuous production since 1957, evolving significantly over the decades. The XL1200N represents a modern iteration with fuel injection and updated styling.
Production
Manufacturing Location:
United States (typically Milwaukee, Wisconsin, or Kansas City, Missouri)
Awards & Recognition
Recognitions
Award Status:
N/A (Specific awards for model year are not typically highlighted in service manual descriptions).