🏷️ Basic Information Identification Make: Hino Model: 145, 165, 185, 238, 258LP, 268, 338 Year: 2010 Codes Product Identifier: Hino Workshop Service Repair Manual 2010 👋 Introduction Market Position Segment: Commercial light-duty trucks and vocational vehicles. Target Audience: Fleet owners, owner-operators, maintenance depots, dealership service departments, and independent repair shops. Competitive Analysis Competitors: Isuzu NPR, Chevrolet Tiltmaster/W-Series, GMC Topkick, Ford F-Series Chassis Cab (less specialized). Key Features Utility: Known for durability, reliability, and suitability for various vocational applications like box trucks, flatbeds, and utility vehicles. 📋 Manual Details Coverage Areas Engine Coverage: Comprehensive engine overhaul, diagnostics, and repair for all applicable Hino engines. Chassis Coverage: Detailed procedures for chassis components including frame, suspension, steering, brakes, and exhaust. Electrical Coverage: Complete electrical system diagrams, troubleshooting, component testing, and repair for lighting, starting, charging, and accessory systems. Drivetrain Coverage: Service and repair of transmissions (manual and automatic), drive axles, differentials, and drivelines. Body Coverage: Information on body panels, doors, windows, interior trim, and cab components. Page Count Estimated Page Count: Likely extensive, typically 1000+ pages for a comprehensive workshop manual covering multiple models and systems. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Engine control module (ECM) diagnostics, sensor testing, fuel injection systems, ignition systems (if applicable), emission control systems. Cooling System: Radiator, fan, water pump, thermostat, coolant types, flushing and filling procedures. Lubrication System: Oil pump, oil filter, oil pressure, oil types, oil change intervals. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filters, injectors, common rail systems (if applicable). Brake System: Hydraulic components, ABS, air brakes (if applicable), brake pads, rotors, drums, lines, bleeding procedures, parking brake. Suspension System: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications. Steering System: Steering gear, power steering pump, steering linkage, wheel alignment. Exhaust System: Manifolds, pipes, mufflers, catalytic converters, emission controls. Climate Control: HVAC system, refrigerant handling, compressor, evaporator, heater core. Tire And Wheel: Tire pressures, rotation, replacement, wheel balancing, lug nut torque specifications. Procedures Included Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common and uncommon problems, including fault codes. Routine Maintenance: Oil changes, filter replacements, fluid checks, lubrication points, belt inspections and replacement. Component Replacement: Detailed instructions for removing and installing major and minor components. Rebuilding Overhaul: Comprehensive guides for engine, transmission, and differential rebuilds. Wiring Diagrams: High-quality, detailed electrical schematics for all vehicle systems. Torque Specifications: Precise torque values for all fasteners and critical assemblies. Technical Depth Depth: Expert-level, suitable for professional technicians and advanced DIY mechanics. Diagnostic Tools: Mentions and specifications for required diagnostic tools and equipment. Special Tools: Identification and usage instructions for any specialized tools required for specific repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for efficient information retrieval. Print Quality Quality: High resolution, ensuring clarity of text and diagrams. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Hino J05E Series (common in these models) Engine Type: Inline 4-cylinder or 6-cylinder, turbocharged, diesel Displacement Range: Approximately 5.1L (J05E-TC) to 7.7L (J08E Series, potentially in higher GVWR models like 338). Emission Standard: Likely compliant with EPA 2010 standards (using Diesel Particulate Filter - DPF and Selective Catalytic Reduction - SCR). Performance Horsepower Range: Varies by model and engine, typically from 170 HP to 260 HP. Torque Range: Varies by model and engine, typically from 360 lb-ft to 560 lb-ft. Fuel System Injection System: Common Rail Direct Injection (CRDI) Fuel Type: Diesel 🔧 Transmission Standard Type: 6-speed Manual Transmission (e.g., Hino AT750) Optional Type: 6-speed Automatic Transmission (e.g., Allison 1000/2000 series, or Hino's own automated manual transmission - AMT) Features Clutch Type: Hydraulically actuated single dry plate clutch (for manual transmissions). 📐 Dimensions Exterior Gvwr Range: Ranges from 14,500 lbs (145) to 33,000 lbs (338). Wheelbase Range: Highly variable depending on chassis configuration and intended use. Weights Curb Weight Range: Varies significantly based on configuration, typically starting around 7,000 lbs and going up. Payload Capacity: Dependent on GVWR and vehicle configuration, can range from ~6,000 lbs to over 20,000 lbs. 🛡️ Safety Features Ratings Crash Test Data: Specific crash test data is generally not published for commercial truck chassis in the same way as passenger vehicles. Focus is on structural integrity and component safety. Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: May be available on certain models/configurations. Passive Features Seatbelts: Three-point seatbelts, potentially with pretensioners. Airbags: Driver and passenger airbags typically standard. 💡 Technology Features Infotainment Availability: Basic infotainment systems, typically AM/FM radio, CD player, auxiliary input, and Bluetooth connectivity on higher trims or optional packages. Driver Assistance Features: Standard safety features, but advanced driver-assistance systems (ADAS) are less common on base models of this era. Connectivity Diagnostics: OBD-II (On-Board Diagnostics II) compliant for engine and...
Step-by-step troubleshooting guides for common and uncommon problems, including fault codes.
Routine Maintenance:
Oil changes, filter replacements, fluid checks, lubrication points, belt inspections and replacement.
Component Replacement:
Detailed instructions for removing and installing major and minor components.
Rebuilding Overhaul:
Comprehensive guides for engine, transmission, and differential rebuilds.
Wiring Diagrams:
High-quality, detailed electrical schematics for all vehicle systems.
Torque Specifications:
Precise torque values for all fasteners and critical assemblies.
Technical Depth
Depth:
Expert-level, suitable for professional technicians and advanced DIY mechanics.
Diagnostic Tools:
Mentions and specifications for required diagnostic tools and equipment.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Quality:
High resolution, ensuring clarity of text and diagrams.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Hino J05E Series (common in these models)
Engine Type:
Inline 4-cylinder or 6-cylinder, turbocharged, diesel
Displacement Range:
Approximately 5.1L (J05E-TC) to 7.7L (J08E Series, potentially in higher GVWR models like 338).
Emission Standard:
Likely compliant with EPA 2010 standards (using Diesel Particulate Filter - DPF and Selective Catalytic Reduction - SCR).
Performance
Horsepower Range:
Varies by model and engine, typically from 170 HP to 260 HP.
Torque Range:
Varies by model and engine, typically from 360 lb-ft to 560 lb-ft.
Fuel System
Injection System:
Common Rail Direct Injection (CRDI)
Fuel Type:
Diesel
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (e.g., Hino AT750)
Optional
Type:
6-speed Automatic Transmission (e.g., Allison 1000/2000 series, or Hino's own automated manual transmission - AMT)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch (for manual transmissions).
📐 Dimensions
Exterior
Gvwr Range:
Ranges from 14,500 lbs (145) to 33,000 lbs (338).
Wheelbase Range:
Highly variable depending on chassis configuration and intended use.
Weights
Curb Weight Range:
Varies significantly based on configuration, typically starting around 7,000 lbs and going up.
Payload Capacity:
Dependent on GVWR and vehicle configuration, can range from ~6,000 lbs to over 20,000 lbs.
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test data is generally not published for commercial truck chassis in the same way as passenger vehicles. Focus is on structural integrity and component safety.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
May be available on certain models/configurations.
Passive Features
Seatbelts:
Three-point seatbelts, potentially with pretensioners.
Airbags:
Driver and passenger airbags typically standard.
💡 Technology Features
Infotainment
Availability:
Basic infotainment systems, typically AM/FM radio, CD player, auxiliary input, and Bluetooth connectivity on higher trims or optional packages.
Driver Assistance
Features:
Standard safety features, but advanced driver-assistance systems (ADAS) are less common on base models of this era.
Connectivity
Diagnostics:
OBD-II (On-Board Diagnostics II) compliant for engine and emissions monitoring.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000 to 10,000 miles or 6 months, or as specified in the owner's manual, depending on duty cycle.
Fuel Filter Replacement:
Recommended at intervals specified by Hino, often tied to mileage or operating hours, critical for common rail systems.
Transmission Fluid Change:
Varies by transmission type (manual/auto) and manufacturer (Hino/Allison), typically 30,000-60,000 miles.
Fluid Specifications
Engine Oil Grade:
API CJ-4 or CK-4, SAE 10W-30 or 15W-40 (refer to specific engine requirements).
Coolant Type:
Hino genuine Long Life Coolant (LLC) or equivalent OAT/HOAT coolant, typically a 50/50 mix with deionized water.
Brake Fluid:
DOT 3 or DOT 4 for hydraulic systems, depending on specification.
Known Issues
Emissions System:
DPF regeneration issues, SCR system faults (common with 2010+ diesel emission systems).
Fuel System Sensitivity:
Common rail injectors and high-pressure fuel pumps can be sensitive to fuel quality and contamination.
Alternator Reliability:
As with many heavy-duty applications, alternator output and longevity can be a point of maintenance.
📚 Vehicle History
Brand Heritage
Origin:
Hino Motors, Ltd. is a Japanese manufacturer of commercial vehicles and diesel engines, a subsidiary of Toyota Motor Corporation.
Model Evolution
Lineage:
These models represent Hino's established line of Class 4, 5, 6, and 7 trucks, known for their diesel powertrains and durability.
Production
Manufacturing Location:
Primarily manufactured in Japan and assembled/marketed in various global locations, including North America.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Hino trucks are generally well-regarded for their reliability, fuel efficiency, and low cost of ownership within the commercial vehicle sector.
Ratings
Customer Satisfaction:
Consistent high ratings in customer satisfaction surveys for commercial vehicles.