The Holden Epica, produced between 2006 and 2009, is a mid-size sedan that offered a blend of comfort and value, particularly noted for its spacious interior and, in some global markets, its straight-six engine options, though Australian models predominantly featured a 2.0L or 2.5L inline-four. This vehicle aimed to provide a more substantial alternative within its segment, balancing everyday practicality with a comfortable driving experience. Its engineering, derived from GM platforms, sought to deliver reliable transportation for families and individuals, with a design that emphasized interior roominess. This comprehensive factory repair service manual provides detailed guidance for the maintenance, service, diagnosis, and repair of all 2006-2009 Holden Epica models. It covers essential systems including the powertrain, transmission, chassis, and electrical components, offering step-by-step procedures for maintenance tasks, component replacement, and troubleshooting. With factory-level detail, this manual is an indispensable resource for owners and technicians alike, ensuring the vehicle's longevity and optimal performance through accurate and thorough technical information. 🏷️ Basic Information Identification Make: Holden Model: Epica Year: 2006-2009 Market Segment: Mid-size Sedan Generation Generation Code: EP (Australia/NZ market) Codes Chassis Code: Specific chassis codes are detailed within the manual, potentially including variations based on region and powertrain. 👋 Introduction Market Position Segment: The Holden Epica occupied the mid-size sedan segment, offering a larger, more premium alternative to compacts and a more affordable option than larger sedans. Competitive Analysis Key Competitors: Ford Falcon (FG), Toyota Camry, Mazda 6, Mitsubishi Magna/380, Subaru Liberty. Key Features Unique Selling Proposition: Often noted for its straight-six engine option (in some global markets, though Australia primarily received the four-cylinder) and spacious interior, aiming for a balance of comfort and value. Manual Value Proposition Benefit To Owner: Enables self-sufficient maintenance and repair, saving significant costs compared to dealership or independent mechanic services, and providing a deeper understanding of the vehicle's systems. 📋 Manual Details Coverage Areas Regions Covered: Primarily Australian and New Zealand markets, but may include relevant global specifications applicable to Holden badged vehicles. Model Variants Covered: All models and trim levels within the 2006-2009 Holden Epica range. Page Count Estimated Page Count: Likely exceeds 1500 pages, typical for comprehensive factory service manuals. Manual Type Type: Factory Repair Service Manual Purpose: Maintenance, Service, Diagnosis, and Repair Language Language: English Format Delivery Method: PDF Download Format Details: Digital PDF, printable, searchable text. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, cooling system, exhaust system, lubrication system. Transmission: Automatic Transmission (likely GM 5L40-E or similar), clutch, driveline, drive shafts, differentials. Chassis: Suspension (front and rear), steering system, braking system (ABS included), wheels and tires. Electrical: Battery, charging system, starting system, lighting, instrumentation, body control module (BCM), infotainment, airbags, anti-theft. Body: Exterior body panels, doors, windows, interior trim, HVAC system, seats, safety restraints. Diagnostics: On-Board Diagnostics (OBD-II), diagnostic trouble codes (DTCs), diagnostic procedures, sensor data interpretation. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt inspection/replacement (if applicable). Repair Procedures: Step-by-step instructions for component removal, installation, adjustment, and overhaul. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, electrical troubleshooting. Wiring Schematics: Complete wiring diagrams for all vehicle systems, including detailed harness routing and connector pinouts. Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures for complex electrical systems. Level Of Detail: Factory-level detail, suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Image Quality: High-resolution, allowing for image enlargement for detailed inspection of diagrams and illustrations. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) Compatibility Operating Systems: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible. ⚙️ Engine Specifications Primary Engine Engine Code Common: For the Australian market, the primary engine was likely the 2.0L or 2.5L inline-four from GM's global Ecotec family, shared with other GM-Daewoo platforms. Specific engine codes like L81 (2.5L) or Z22SE (2.2L, potentially used globally) should be verified in the manual. Engine Type: Inline-4 Cylinder Displacement: 2.0 Litres / 2.5 Litres (common variants) Performance Horsepower 2.5L: Approximately 115 kW (155 hp) @ 6200 rpm Torque 2.5L: Approximately 235 Nm (173 lb-ft) @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol (91 RON recommended) Engine Management ECM Type: GM Engine Control Module (ECM) with specific calibration for the Epica platform. 🔧 Transmission Standard Transmission Type Std: 5-Speed Automatic Transmission Optional Transmission Type Opt: Manual transmission may have been available in certain markets or for specific engine variants, but less common in Australia for the Epica. Features Automatic Features: Adaptive shifting logic, potential for manual override (Tiptronic style). Fluid...
The Holden Epica, produced between 2006 and 2009, is a mid-size sedan that offered a blend of comfort and value, particularly noted for its spacious interior and, in some global markets, its straight-six engine options, though Australian models predominantly featured a 2.0L or 2.5L inline-four. This vehicle aimed to provide a more substantial alternative within its segment, balancing everyday practicality with a comfortable driving experience. Its engineering, derived from GM platforms, sought to deliver reliable transportation for families and individuals, with a design that emphasized interior roominess.
This comprehensive factory repair service manual provides detailed guidance for the maintenance, service, diagnosis, and repair of all 2006-2009 Holden Epica models. It covers essential systems including the powertrain, transmission, chassis, and electrical components, offering step-by-step procedures for maintenance tasks, component replacement, and troubleshooting. With factory-level detail, this manual is an indispensable resource for owners and technicians alike, ensuring the vehicle's longevity and optimal performance through accurate and thorough technical information.
🏷️ Basic Information
Identification
Make:
Holden
Model:
Epica
Year:
2006-2009
Market Segment:
Mid-size Sedan
Generation
Generation Code:
EP (Australia/NZ market)
Codes
Chassis Code:
Specific chassis codes are detailed within the manual, potentially including variations based on region and powertrain.
👋 Introduction
Market Position
Segment:
The Holden Epica occupied the mid-size sedan segment, offering a larger, more premium alternative to compacts and a more affordable option than larger sedans.
Competitive Analysis
Key Competitors:
Ford Falcon (FG), Toyota Camry, Mazda 6, Mitsubishi Magna/380, Subaru Liberty.
Key Features
Unique Selling Proposition:
Often noted for its straight-six engine option (in some global markets, though Australia primarily received the four-cylinder) and spacious interior, aiming for a balance of comfort and value.
Manual Value Proposition
Benefit To Owner:
Enables self-sufficient maintenance and repair, saving significant costs compared to dealership or independent mechanic services, and providing a deeper understanding of the vehicle's systems.
📋 Manual Details
Coverage Areas
Regions Covered:
Primarily Australian and New Zealand markets, but may include relevant global specifications applicable to Holden badged vehicles.
Model Variants Covered:
All models and trim levels within the 2006-2009 Holden Epica range.
Page Count
Estimated Page Count:
Likely exceeds 1500 pages, typical for comprehensive factory service manuals.
Complete wiring diagrams for all vehicle systems, including detailed harness routing and connector pinouts.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures for complex electrical systems.
Level Of Detail:
Factory-level detail, suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Image Quality:
High-resolution, allowing for image enlargement for detailed inspection of diagrams and illustrations.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
Compatibility
Operating Systems:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible.
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
For the Australian market, the primary engine was likely the 2.0L or 2.5L inline-four from GM's global Ecotec family, shared with other GM-Daewoo platforms. Specific engine codes like L81 (2.5L) or Z22SE (2.2L, potentially used globally) should be verified in the manual.
Engine Type:
Inline-4 Cylinder
Displacement:
2.0 Litres / 2.5 Litres (common variants)
Performance
Horsepower 2.5L:
Approximately 115 kW (155 hp) @ 6200 rpm
Torque 2.5L:
Approximately 235 Nm (173 lb-ft) @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol (91 RON recommended)
Engine Management
ECM Type:
GM Engine Control Module (ECM) with specific calibration for the Epica platform.
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Automatic Transmission
Optional
Transmission Type Opt:
Manual transmission may have been available in certain markets or for specific engine variants, but less common in Australia for the Epica.
Features
Automatic Features:
Adaptive shifting logic, potential for manual override (Tiptronic style).
Fluid Specifications
Automatic Transmission Fluid:
Dexron-VI Automatic Transmission Fluid (ATF) or equivalent specification as detailed in the manual for the specific transmission model (e.g., GM 5L40-E).
📐 Dimensions
Exterior
Length:
Approx. 4805 mm
Width:
Approx. 1810 mm
Height:
Approx. 1450 mm
Weights
Curb Weight Approx:
1500 - 1600 kg, depending on engine and equipment.
Gross Vehicle Weight Rating Gvw:
Specific GVWR will be detailed in the manual.
🛡️ Safety Features
Ratings
Ancap Rating Era:
The Epica was tested by ANCAP during its lifecycle. Specific ratings should be consulted from official ANCAP archives, likely in the 4-star range for models of this era without advanced safety features.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Electronic Stability Program (ESP) or similar traction control system likely available on higher trims or as an option.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags, and curtain airbags (availability varies by trim level).
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners for front seats, three-point inertia-reel seatbelts for rear seats.
💡 Technology Features
Infotainment
Head Unit Features:
Standard CD player, radio, potentially MP3 playback. Higher trims may feature a color display and basic navigation.
Audio System:
Factory branded audio system with a number of speakers depending on trim. Manual will detail system operation and speaker locations.
Driver Assistance
Cruise Control:
Standard feature on most models.
Parking Sensors:
May be available as an option or standard on higher trims.
Connectivity
Aux Input:
Likely a standard 3.5mm auxiliary audio input jack on most units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 6 months, whichever comes first. Manual will specify exact interval and oil type.
Air Filter Replacement:
Every 30,000 km or 24 months, subject to driving conditions. Manual will provide specifics.
Spark Plug Replacement:
Platinum or Iridium spark plugs typically have longer intervals, e.g., 100,000 km. Refer to manual for exact type and interval.
Fluid Specifications
Engine Oil Specification:
Likely a 5W-30 or 5W-40 synthetic engine oil meeting GM's dexos or specific GM specification for the engine family. Manual will confirm.
Coolant Specification:
GM/ACDelco Type II Pre-diluted (Green) or equivalent Long-Life Antifreeze/Coolant. Manual will specify exact type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual will specify exact type and replacement interval.
Known Issues
Common Wear Items:
Front suspension components (bushings, ball joints), ignition coils, fuel injectors, transmission solenoids, catalytic converter failure due to age.
Electrical Gremlins:
Intermittent issues with body control modules, window regulators, and dashboard warning lights can occur due to wiring harness or module faults. Manual is crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Holden Legacy:
Holden, an Australian automotive icon, produced vehicles ranging from family cars to performance vehicles, often rebadging or adapting GM platforms for the local market.
Model Evolution
Epica Origin:
The Holden Epica was based on the GM Epsilon platform, largely derived from the Daewoo Tosca. It replaced the Holden Vectra in Australia.
Production
Production Years Global:
2006–2011 (Global)
Production Years Australia:
2007–2010 (Holden Epica)
Manufacturing Location:
Primarily South Korea (as Daewoo Tosca/Chevrolet Epica) for export markets including Australia.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Epica did not receive widespread major industry awards in Australia. Its market performance was modest compared to key competitors.
Ratings
Consumer Reviews Era:
Consumer reviews from the period often highlighted its comfortable ride and spacious interior, but criticized its engine performance (particularly the 4-cylinder) and interior material quality compared to rivals.
Certifications
Safety Certifications:
Complies with Australian Design Rules (ADRs) for safety, as evidenced by its ANCAP testing and roadworthiness standards.