Holden Rodeo / Holden Colorado / Isuzu D-Max - TF Series Service & Repair Manual (2003 2004 2005 2006 2007 2008) - Download PDF
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🏷️ Basic Information Identification Make: Holden / Isuzu Model: Rodeo / Colorado / D-Max (TF Series) Generation Generation Name: TF Series (Second Generation Holden Rodeo / Third Generation Isuzu D-Max) Codes Chassis Code: TF 👋 Introduction Market Position Target Audience: Do-it-yourself mechanics and experienced professionals Competitive Analysis Value Proposition: Inexpensive way to keep vehicles working properly, detailed guidance for repairs and maintenance Key Features Manual Content Highlight: Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, hundreds of photos Delivery Method: Instant Download Completeness Guarantee: 100% Complete and Intact, no missing/corrupt pages/sections 📋 Manual Details Coverage Areas Covered Models: Holden Rodeo, Holden Colorado, Isuzu D-Max Covered Years: 2003, 2004, 2005, 2006, 2007, 2008 Page Count Number Of Pages: 4000+ Manual Type Type: Official Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine 4JA1 (2.5L Diesel), Engine 4JH1-TC (3.0L Turbo Diesel), Engine 6VE1 (3.5L V6 Petrol), Engine C24SE (2.4L Petrol) Transmission Systems: JR405E Automatic Transmission, MSG Manual Transmission, MUA Manual Transmission, AW30-40LE Automatic Transmission Chassis Systems: Frame & Cab, Steering, Suspension, Wheels & Tyres, Axle, Brakes Electrical Systems: Electrical Body & Chassis, Accessories & Restraints, Security Comfort Systems: Heating & Air Conditioning Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair Procedures: Engine repair and rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical system diagnostics and repair Diagnostic Procedures: Troubleshooting guides, fault code interpretation, system testing procedures Restoration Procedures: Body panel repair, interior refurbishment, complete vehicle disassembly and reassembly guidance Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip Print Quality Printability: Fully Printable Searchability: Searchable Zoom Functionality: Zoom In/Out functionality Binding Type Binding Method: Digital Download (PDF) Paper Type Media Type: Digital Bookmarking Bookmark Status: Bookmarked ⚙️ Engine Specifications Primary Engine Engine 1 Code: 4JA1 Engine 1 Type: 2.5L Inline 4-cylinder Diesel Engine 2 Code: 4JH1-TC Engine 2 Type: 3.0L Inline 4-cylinder Turbocharged Diesel Engine 3 Code: 6VE1 Engine 3 Type: 3.5L V6 Petrol Engine 4 Code: C24SE Engine 4 Type: 2.4L Inline 4-cylinder Petrol Performance Horsepower Range: Varies by engine, typically 85-130 kW (114-174 hp) for diesel, 147 kW (197 hp) for V6 petrol Torque Range: Varies by engine, typically 200-300 Nm for diesel, 310-340 Nm for V6 petrol Fuel System Diesel Injection Type: Common Rail Direct Injection (for 4JH1-TC), Indirect Injection (for 4JA1) Petrol Injection Type: Multi-Point Fuel Injection (MPI) 🔧 Transmission Standard Standard Transmission Type: Manual (MSG, MUA models), Automatic (JR405E, AW30-40LE models) Optional Optional Transmission Type: 5-speed Manual, 4-speed Automatic Features Transfer Case: Part-time 4WD system with electronic or manual engagement Clutch Type: Hydraulically operated single dry plate clutch (for manual transmissions) 📐 Dimensions Exterior Body Styles: Single Cab, Extra Cab, Crew Cab Drive Type: RWD or 4WD Weights Gross Vehicle Weight: Typically 2500-3000 kg (varies by configuration) Towing Capacity: Up to 3000 kg (braked trailer, varies by model and configuration) 🛡️ Safety Features Ratings Australasian Ncap Rating: Models from this era generally had mixed or lower ratings, with later models improving. Refer to specific vehicle build for exact rating. Active Features Active Safety Features: ABS (Anti-lock Braking System) available on some models, Limited Slip Differential (LSD) optional Passive Features Passive Safety Features: Front airbags (driver and passenger), seatbelt pretensioners 💡 Technology Features Infotainment Infotainment System: Basic radio/cassette or CD player. Higher trims may have upgraded audio systems, but typically lack sophisticated infotainment features found in modern vehicles. Driver Assistance Driver Assistance Features: Limited to basic safety features like ABS on some models. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist. Connectivity Connectivity Features: Typically basic connectivity via auxiliary inputs or USB ports if fitted on later models. No integrated smartphone mirroring (Apple CarPlay/Android Auto). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and engine type. Refer to manual for specific recommendation. Timing Belt Replacement: Not applicable for diesel engines with timing chains. For petrol engines with timing belts, refer to manual (typically 80,000-100,000 km). Fluid Specifications Engine Oil Specification: Varies by engine and climate. Common recommendations include API CI-4 or CH-4 for diesel engines, API SL/SM for petrol. Viscosity typically 5W-30, 5W-40, or 10W-40. Consult manual for exact specification. Coolant Specification: Ethylene glycol-based coolant with appropriate anti-corrosion inhibitors. Consult manual for specific type and mixture ratio (e.g., 50/50). Transmission Fluid Type: Dexron III/VI for automatic transmissions, GL-4 or GL-5 for manual transmissions and transfer cases. Consult manual for specific part numbers and type. Known Issues Common Diesel Issues: Potential for turbocharger issues, injector problems, and EGR valve clogging on high-mileage diesel engines. Importance of regular fuel filter changes. Common Petrol Issues: Spark...
Part-time 4WD system with electronic or manual engagement
Clutch Type:
Hydraulically operated single dry plate clutch (for manual transmissions)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extra Cab, Crew Cab
Drive Type:
RWD or 4WD
Weights
Gross Vehicle Weight:
Typically 2500-3000 kg (varies by configuration)
Towing Capacity:
Up to 3000 kg (braked trailer, varies by model and configuration)
🛡️ Safety Features
Ratings
Australasian Ncap Rating:
Models from this era generally had mixed or lower ratings, with later models improving. Refer to specific vehicle build for exact rating.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) available on some models, Limited Slip Differential (LSD) optional
Passive Features
Passive Safety Features:
Front airbags (driver and passenger), seatbelt pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/cassette or CD player. Higher trims may have upgraded audio systems, but typically lack sophisticated infotainment features found in modern vehicles.
Driver Assistance
Driver Assistance Features:
Limited to basic safety features like ABS on some models. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Features:
Typically basic connectivity via auxiliary inputs or USB ports if fitted on later models. No integrated smartphone mirroring (Apple CarPlay/Android Auto).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and engine type. Refer to manual for specific recommendation.
Timing Belt Replacement:
Not applicable for diesel engines with timing chains. For petrol engines with timing belts, refer to manual (typically 80,000-100,000 km).
Fluid Specifications
Engine Oil Specification:
Varies by engine and climate. Common recommendations include API CI-4 or CH-4 for diesel engines, API SL/SM for petrol. Viscosity typically 5W-30, 5W-40, or 10W-40. Consult manual for exact specification.
Coolant Specification:
Ethylene glycol-based coolant with appropriate anti-corrosion inhibitors. Consult manual for specific type and mixture ratio (e.g., 50/50).
Transmission Fluid Type:
Dexron III/VI for automatic transmissions, GL-4 or GL-5 for manual transmissions and transfer cases. Consult manual for specific part numbers and type.
Known Issues
Common Diesel Issues:
Potential for turbocharger issues, injector problems, and EGR valve clogging on high-mileage diesel engines. Importance of regular fuel filter changes.
Common Petrol Issues:
Spark plug replacement, ignition coil failure, and general wear-and-tear on older petrol engines.
Chassis And Suspension:
Wear in ball joints, tie rod ends, and bushings due to typical utility vehicle use. Rust can be an issue in certain climates.
📚 Vehicle History
Brand Heritage
Holden Heritage:
Holden, an iconic Australian automotive manufacturer, produced the Rodeo for many years, rebadging Isuzu designs.
Isuzu Heritage:
Isuzu has a long-standing reputation for producing robust and reliable diesel engines and commercial vehicles, forming the basis of the D-Max.
Model Evolution
Tf Series Context:
The TF series represented a significant update, offering more modern styling and improved powertrain options, particularly with the advent of common rail diesel technology.
Production
Manufacturing Location:
Thailand (primary manufacturing base for Isuzu D-Max and therefore Holden Rodeo/Colorado TF models)
🏆 Awards & Recognition
Recognitions
Model Awards:
The Holden Rodeo and Isuzu D-Max have consistently been recognized for their durability and capability in the utility vehicle segment, often winning 'Ute of the Year' awards in various categories during their production run.