Holden Rodeo 2003-2008 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Holden Model: Rodeo Generation Code: RA Series (Second Generation) Production Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 👋 Introduction Market Position Target Audience: Mechanical technicians and knowledgeable DIY enthusiasts looking for authoritative repair information. Competitive Analysis Comparison To Dealer Manuals: Contains many specifications and procedures comparable to those found in authorized dealer service departments. Key Features Safety Emphasis: Highlights specific safety precautions and the importance of using safety equipment and proper tools like torque wrenches. Special Tool Identification: Identifies and illustrates recommended or required special tools with Holden Rodeo specific tool numbers. Information Reliability: Stated to provide the most reliable information and be a complete service manual. Diy Benefit: Enables owners to perform repairs themselves, saving money on labor and overhead costs. Professional Outcome: Aims to empower owners to perform repairs like professional automotive technicians. Warning Symbols: Utilizes specific wording and symbols (WARNING, CAUTION, NOTE) to denote important information. 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair and overhaul of Holden Rodeo 2003-2008 models. Specific Systems: Engine, transmission, fuel system, ignition system, lubrication system, exhaust system, electrical system, bodywork, HVAC, brakes, steering, suspension, driveline. Page Count Estimated Page Count: Variable (typical for workshop manuals of this era, likely 1000+ pages). Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and repair, including cylinder head, pistons, crankshaft, camshaft, timing components. Engine Management: Coverage of fuel injection systems, ignition timing, emissions control, and diagnostic procedures. Transmission Manual: Repair and overhaul of manual transmissions, including clutch operation, gear selection, and component replacement. Transmission Automatic: Information on automatic transmission operation, maintenance, and common repair procedures. Drivetrain: Procedures for front and rear differentials, driveshafts, CV joints, and transfer case (if applicable). Suspension Steering: Diagnosis and repair of front and rear suspension components, steering system, power steering, and alignment specifications. Brakes: Front and rear brake system service, including disc and drum brake procedures, hydraulic system maintenance, and ABS (if equipped). Electrical System: Comprehensive wiring diagrams, component testing, charging system, starting system, lighting, and accessory circuits. Body Chassis: Body panel repair, door mechanisms, glass replacement, interior trim, and chassis component inspection. Heating Ventilation Air Conditioning: HVAC system diagnosis and repair, refrigerant handling, and component replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, tire rotation, spark plug replacement, and general inspection procedures. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for common mechanical and electrical issues. Repair Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Diagnostics: Methods for diagnosing engine performance, electrical faults, and other operational issues. Proprietary Components: Includes instructions for proprietary components with references to respective component manufacturer guidelines. Technical Depth Depth: Detailed enough for professional technicians, covering complex engine and transmission rebuilds, as well as routine servicing and diagnostics. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within PDF format, allowing for quick information retrieval. Print Quality Printability: Yes, printable. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 2.4L (C24SE) and 3.2L V6 (6VD1) petrol engines, and potentially 2.8L (4JA1) and 3.0L (4JJ1) Isuzu diesel engines depending on market and specific configuration. Performance Horsepower Range: Varies by engine; typically 128-145 hp for 2.4L, 177-205 hp for 3.2L V6, and 95-130 hp for diesel variants. Torque Range: Varies by engine; typically 154-165 lb-ft for 2.4L, 192-207 lb-ft for 3.2L V6, and 177-210 lb-ft for diesel variants. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for petrol engines, direct injection or indirect injection for diesel engines. Fuel Type: Unleaded Petrol (RON 91/95), Diesel Fuel. Lubrication Oil Capacity Approx: Varies by engine, typically 4.5-5.5 liters (4.7-5.8 US quarts). Cooling Coolant Type: Ethylene glycol-based coolant (e.g., Dex-Cool compatible or equivalent). 🔧 Transmission Standard Standard Transmission: Likely a 5-speed manual transmission. Optional Optional Transmission: Likely a 4-speed or 5-speed automatic transmission depending on engine and trim. Features Drive Type: Rear-wheel drive (RWD) or 4-wheel drive (4WD) options. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90. Automatic Transmission Fluid: Dexron III/VI or equivalent automatic transmission fluid. 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab, Crew Cab (Ute/Pickup Truck). Wheelbase Options: Multiple wheelbase options likely available depending on cab configuration. Weights Curb Weight Range: Approximately 1600 kg to 1900 kg (3527 lbs to 4189 lbs) depending on configuration. Towing Capacity: Typically rated up to 2500 kg (5511 lbs) for braked trailers, check specific model for exact rating. 🛡️ Safety Features Ratings Ancap Rating: Varies by specific model year and configuration, likely in the 3-4 star range for earlier models. Always verify specific vehicle's rating. Active Features ABS: Available on some models/trims. Traction...
Body panel repair, door mechanisms, glass replacement, interior trim, and chassis component inspection.
Heating Ventilation Air Conditioning:
HVAC system diagnosis and repair, refrigerant handling, and component replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, tire rotation, spark plug replacement, and general inspection procedures.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common mechanical and electrical issues.
Repair Overhaul:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Diagnostics:
Methods for diagnosing engine performance, electrical faults, and other operational issues.
Proprietary Components:
Includes instructions for proprietary components with references to respective component manufacturer guidelines.
Technical Depth
Depth:
Detailed enough for professional technicians, covering complex engine and transmission rebuilds, as well as routine servicing and diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text within PDF format, allowing for quick information retrieval.
Print Quality
Printability:
Yes, printable.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 2.4L (C24SE) and 3.2L V6 (6VD1) petrol engines, and potentially 2.8L (4JA1) and 3.0L (4JJ1) Isuzu diesel engines depending on market and specific configuration.
Performance
Horsepower Range:
Varies by engine; typically 128-145 hp for 2.4L, 177-205 hp for 3.2L V6, and 95-130 hp for diesel variants.
Torque Range:
Varies by engine; typically 154-165 lb-ft for 2.4L, 192-207 lb-ft for 3.2L V6, and 177-210 lb-ft for diesel variants.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for petrol engines, direct injection or indirect injection for diesel engines.
Fuel Type:
Unleaded Petrol (RON 91/95), Diesel Fuel.
Lubrication
Oil Capacity Approx:
Varies by engine, typically 4.5-5.5 liters (4.7-5.8 US quarts).
Cooling
Coolant Type:
Ethylene glycol-based coolant (e.g., Dex-Cool compatible or equivalent).
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transmission.
Optional
Optional Transmission:
Likely a 4-speed or 5-speed automatic transmission depending on engine and trim.
Features
Drive Type:
Rear-wheel drive (RWD) or 4-wheel drive (4WD) options.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90.
Automatic Transmission Fluid:
Dexron III/VI or equivalent automatic transmission fluid.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab, Crew Cab (Ute/Pickup Truck).
Wheelbase Options:
Multiple wheelbase options likely available depending on cab configuration.
Weights
Curb Weight Range:
Approximately 1600 kg to 1900 kg (3527 lbs to 4189 lbs) depending on configuration.
Towing Capacity:
Typically rated up to 2500 kg (5511 lbs) for braked trailers, check specific model for exact rating.
🛡️ Safety Features
Ratings
Ancap Rating:
Varies by specific model year and configuration, likely in the 3-4 star range for earlier models. Always verify specific vehicle's rating.
Active Features
ABS:
Available on some models/trims.
Traction Control:
Available on some models/trims.
Passive Features
Airbags:
Driver and passenger airbags standard on most later models, side airbags optional.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, potentially auxiliary input on later models. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Available on higher trim levels and certain engine/transmission combinations.
Connectivity
Bluetooth:
Generally not standard; may be an aftermarket addition or integrated into higher-end infotainment systems on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Consult manual for exact interval.
Air Filter Replacement:
Check every 20,000 km (12,000 miles), replace as needed or every 40,000 km (24,000 miles).
Spark Plug Replacement:
Varies by engine type (standard vs. iridium), typically 60,000-100,000 km (36,000-60,000 miles).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Capacity Approx:
Approximately 7-9 liters (7.4-9.5 US quarts) depending on engine and cooling system size.