🏷️ Basic Information Identification Make: Holden / Isuzu Model: Rodeo (RA Series) Production Years Covered: 2003-2008 Chassis Codes: TFR, TFS 👋 Introduction Market Position Segment: Compact to Mid-size Light Commercial Vehicle (LCV) / Utility Vehicle Competitive Analysis Competitors: Toyota Hilux, Mitsubishi Triton, Ford Ranger, Nissan Navara Key Features Target Audience: DIY owners, independent repair shops, professional mechanics working on Holden Isuzu Rodeo RA models. Value Proposition: Provides complete, factory-accurate repair and maintenance information, enabling cost-effective vehicle upkeep and diagnostics. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive factory service and repair Page Count Estimated Pages: Varies by specific model/engine combination; typically 1000+ pages for a full factory manual Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Throttle Body, Cooling System, Lubrication System, Exhaust System Chassis: Suspension (Front & Rear), Steering, Brakes, Driveline, Wheels & Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio Systems, HVAC Controls, Power Accessories Body: Body Exterior, Interior Trim, Seats, Doors, Glass, Bumpers Emissions: Emission Control Information, Systems Diagnosis Procedures Included Maintenance: Periodic Maintenance Schedules, Fluid Changes, Filter Replacements, Inspection Checklists Repair: Component Removal and Installation, Engine Overhaul, Transmission Rebuild, Brake Service, Suspension Repairs Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Guides, Fault Code Diagnosis Technical Specifications: Torque Specifications, Clearances, Tolerances, Fluid Capacities, Electrical Schematics Technical Depth Depth: Detailed diagnostic procedures, complete disassembly and reassembly instructions, component-level repair guidance, wiring diagrams for all electrical systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Printable: Yes, without restriction Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Options 2.4L Petrol (4G64): Inline 4-cylinder, SOHC, 16-valve 3.0L Diesel (4Jx1-Tc): Inline 4-cylinder, DOHC, 16-valve, Common Rail Direct Injection, Turbocharged Intercooled 3.5L Petrol (6Ve1): V6, DOHC, 24-valve Performance Horsepower Range: Approx. 118 hp (2.4L Petrol) to 187 hp (3.5L V6 Petrol) Torque Range: Approx. 190 Nm (2.4L Petrol) to 310 Nm (3.5L V6 Petrol) Fuel System Petrol Systems: Electronic Fuel Injection (EFI) Diesel System: Common Rail Direct Injection (CRDI) 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 4-speed Automatic (with some engine/model variants) Features Drivetrain: Rear-Wheel Drive (RWD) or Selectable 4-Wheel Drive (4WD) 📐 Dimensions Exterior Body Styles: Single Cab Chassis, Extra Cab Chassis, Crew Cab Chassis, Ute (pickup truck) Wheelbase Range: Approx. 3095 mm to 3295 mm (depending on cabin and chassis configuration) Weights Curb Weight Range: Approx. 1600 kg to 2000 kg (depending on configuration) 🛡️ Safety Features Ratings Ancap Rating: 2 Stars (for 2005 models, variations may exist for other years) Active Features Braking: Front Ventilated Disc Brakes, Rear Drum Brakes (ABS optional/standard on higher trims) Passive Features Restraints: Front Airbags (driver and passenger), Seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with CD player (CD/MP3 capability on later models), 4-6 speaker systems Driver Assistance ABS: Anti-lock Braking System (ABS) available as an option or standard on higher trim levels. Connectivity Wiring Diagrams: The manual includes detailed wiring diagrams crucial for diagnosing and repairing electrical faults, including those related to ECU, sensors, lighting, and accessories. 🔧 Maintenance Service Intervals Oil Change Petrol: Typically 10,000 km or 6 months, whichever comes first (refer to manual for specific grade) Oil Change Diesel: Typically 5,000 km or 6 months (diesel engines often require more frequent changes), or consult manual for specific recommendations on diesel oil grade. Timing Belt Petrol: Check manual, typically 80,000-100,000 km for 4G64 engine. 6VE1 V6 may use timing chains. Fluid Specifications Engine Oil Petrol: API SG/SH/SJ or higher, viscosity likely 10W-30 or 5W-30 (refer to manual for precise specifications and capacity) Engine Oil Diesel: API CG-4/CH-4 or higher, viscosity likely 5W-30 or 10W-30 (refer to manual for precise specifications and capacity) Transmission Fluid Auto: Dexron III or equivalent (refer to manual for exact specification and capacity) Coolant: Ethylene glycol-based coolant with corrosion inhibitors (typically red or green, check manual for type and capacity) Known Issues Diesel Injectors: The 4JX1-TC diesel engine can be susceptible to injector issues if fuel quality is poor or maintenance is neglected. Diesel Timing Chain: Some early D-Max/Rodeo models with the 4JX1-TC experienced timing chain wear issues, though this may be less prevalent in later RA series. Rust: As with many vehicles of this era used in Australia, chassis and body rust can be a concern, especially in coastal or high-humidity areas. Clutch Wear: Manual transmission clutches can wear over time, especially in vehicles used for towing or heavy-duty work. 📚 Vehicle History Brand Heritage Holden Context: Holden was the Australian automotive brand that sold rebadged Isuzu vehicles, particularly light commercial vehicles and SUVs, during this period. Model Evolution Ra Generation: The RA Rodeo represented the second generation of the Rodeo sold under the Holden badge, succeeding...