2001-2006 Sportrax 300EX/TRX300EX Service Repair Manual (Highly Detailed FSM Preview)
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🏷️ Basic Information
Identification
Make:
Honda
Model:
Sportrax 300EX / TRX300EX
Product Type:
Service Repair Manual
Product Name:
2001-2006 Sportrax 300EX/TRX300EX Service Repair Manual
Codes
Chassis Code:
TRX300EX
👋 Introduction
Market Position
Positioning:
Comprehensive factory-level service manual for the Honda Sportrax 300EX/TRX300EX.
Competitive Analysis
Comparison To Dealer:
Identical information used by authorized Honda dealerships for repairs and maintenance.
Key Features
Illustrations:
Hundreds of original photographs and illustrations from complete disassembly.
Guidance:
Step-by-step procedures designed for all skill levels, including beginners.
Accessibility:
Instant download for immediate access and printability.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2001, 2002, 2003, 2004, 2005, 2006
Page Count
Total Pages:
320
Manual Type
Type:
Official Full Workshop Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Yes
Fuel System:
Yes
Lubrication System:
Yes
Transmission:
Yes
Clutch:
Yes
Frame And Bodywork:
Yes
Suspension Front:
Yes
Suspension Rear:
Yes
Steering:
Yes
Brakes:
Yes
Electrical System:
Yes
Ignition System:
Yes
Charging System:
Yes
Lighting:
Yes
Starter System:
Yes
Wiring Diagrams:
Yes
Procedures Included
Maintenance:
Yes
Tune Up:
Yes
Repair:
Yes
Overhaul:
Yes
Disassembly And Reassembly:
Yes
Troubleshooting:
Yes
Technical Depth
Depth:
Complete Workshop Level
Target Audience:
DIY owners and professional technicians
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable without restriction
Binding Type
Binding:
Digital Download
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
282cc, air-cooled, 4-stroke, OHV, longitudinally mounted
Bore X Stroke:
77.0 mm x 61.5 mm
Compression Ratio:
8.9:1
Performance
Horsepower:
Approximately 20 HP (estimate, actual may vary)
Torque:
Not explicitly stated, but contributes to strong low-end grunt.
Fuel System
Carburetor:
Keihin 35mm flat-slide carburetor with Accelerator Pump
Fuel Type:
Unleaded gasoline
Fuel Capacity:
2.6 gal (9.8 L), including 0.7 gal reserve
🔧 Transmission
Standard
Type:
5-speed manual with automatic clutch
Features
Reverse:
Yes
Drive System:
O-ring-sealed chain drive
📐 Dimensions
Exterior
Length:
71.2 in (1808 mm)
Width:
43.3 in (1100 mm)
Height:
42.2 in (1072 mm)
Weights
Dry Weight:
430 lbs (195 kg)
Ground Clearance:
4.0 in (102 mm)
🛡️ Safety Features
Ratings
Atv Classification:
Sport ATV
Active Features
Brakes Front:
Dual 174 mm discs
Brakes Rear:
Single 216 mm disc
Parking Brake:
Yes
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV)
Driver Assistance
Driver Assistance:
N/A (Basic ATV)
Connectivity
Connectivity:
N/A (Basic ATV)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals; typically every 600-1000 miles or annually.
Air Filter Cleaning:
Regular inspection and cleaning recommended, especially in dusty conditions.
Valve Clearance Check:
Refer to manual; typically every 2000-3000 miles or as per schedule.
Fluid Specifications
Engine Oil Type:
SAE 10W-30 API SG or higher, JASO T903 compatible (e.g., Honda GN4 or equivalent)
Engine Oil Capacity:
Refer to manual (typically around 1.6-1.8 quarts / 1.5-1.7 liters with filter change).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Carburetor gumming, clutch wear, occasional electrical gremlins, swingarm pivot wear.
Maintenance Importance:
Crucial for maintaining performance, preventing premature wear, and ensuring reliability, especially on older models.
📚 Vehicle History
Brand Heritage
Manufacturer:
Honda Motor Company
Model Evolution
Predecessor Notes:
The TRX300EX was a popular sport ATV, building on Honda's reputation for reliable and capable off-road machines.
Production
Production Period:
The TRX300EX was produced for many years, with this manual covering the updated 2001-2006 models.
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
Consistently praised for its balanced handling, reliability, and approachable power delivery for its class.