Husqvarna SMR449 SMR511 2011 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: SMR449 / SMR511 Year: 2011 Product Type: Factory Service Repair Manual Codes Chassis Codes: Refer to specific model sub-sections within manual Engine Codes: Refer to specific model sub-sections within manual 👋 Introduction Market Position Category: Supermoto / Competition Motorcycles Target Demographic: Enthusiasts and competitive riders seeking performance-oriented street-legal dirt bikes. Competitive Analysis Competitors: KTM EXC/SMC series, Yamaha WR series, Beta RR series, Aprilia SXV series. Key Features Performance Focus: Built for agile handling, powerful acceleration, and track-day performance. Engine Architecture: Single-cylinder, liquid-cooled, DOHC (Design varies slightly between 449 and 511). Suspension Type: High-quality adjustable upside-down front forks and monoshock rear suspension. Braking System: Performance-oriented braking components, often Brembo or similar. 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair information for Husqvarna SMR449 and SMR511 2011 models. Page Count Page Count: Hundreds of pages (specific count not provided in product description, but indicative of comprehensive coverage) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (Assumed, standard for factory manuals of this nature) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures for both SMR449 and SMR511 variants. Fuel System: Fuel injection system diagnosis and repair, fuel pump, injectors, throttle body, sensors, and fuel tank maintenance. Ignition System: Ignition coil, spark plug, ECU mapping, and related sensor troubleshooting. Cooling System: Radiator, fan, hoses, water pump, and coolant specifications and maintenance. Transmission Clutch: Clutch system inspection, adjustment, and replacement; transmission disassembly, gear inspection, and lubrication. Suspension Front: Front fork disassembly, service, seal replacement, oil levels, damping adjustments, and spring rates. Suspension Rear: Rear shock absorber service, linkage maintenance, bearing inspection, and rebound/compression adjustments. Brakes Front: Brake caliper service, pad replacement, rotor inspection, hydraulic system bleeding, and master cylinder overhaul. Brakes Rear: Rear brake caliper service, pad replacement, rotor inspection, and hydraulic system bleeding. Electrical System: Wiring diagrams, component testing, stator, regulator/rectifier, battery, starter motor, lighting, and ECU diagnosis. Chassis Frame: Frame inspection, steering head bearing service, and general chassis component maintenance. Bodywork Panels: Fairing, seat, fuel tank, and fender removal, installation, and repair. Wheels Tires: Wheel bearing service, rim inspection, tire mounting/dismounting, and spoke tensioning. Procedures Included Preventative Maintenance: Detailed schedules for oil changes, filter replacements, chain adjustment, and general inspections. Troubleshooting Diagnostics: Systematic diagnostic procedures for common and uncommon problems, including fault codes where applicable. Component Replacement: Step-by-step instructions for replacing all major and minor components of the motorcycle. Torque Specifications: Precise torque values for all fasteners and critical components to ensure proper assembly and safety. Timing Adjustments: Valve clearance adjustment procedures, timing chain inspection, and ignition timing checks (if applicable). Electrical Troubleshooting: Detailed guidance on diagnosing electrical faults using multimeters and electrical schematics. Suspension Tuning: Guidance on adjusting suspension settings for various riding conditions and rider preferences. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Target Audience: Professional motorcycle technicians and advanced DIY mechanics. Special Tools: Lists of required special tools for specific procedures. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Likely searchable (standard for good quality PDFs), allowing for quick information retrieval. Print Quality Print Quality: High-resolution graphics and text for clear printing. Binding Type Binding Type: N/A (Digital PDF download, user prints and binds) Paper Type Paper Type: N/A (Digital PDF download, user prints on desired paper) ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, 4-stroke, Liquid-cooled, DOHC Smr449 Displacement: Approximately 449cc (Specific bore/stroke to be detailed in manual) Smr511 Displacement: Approximately 510cc (Specific bore/stroke to be detailed in manual) Bore X Stroke: Varies between SMR449 and SMR511; detailed in manual. Performance Horsepower: Estimated 50-60 HP range, depending on model and tuning; exact figures in manual. Torque: Estimated 40-50 Nm range; exact figures in manual. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium recommended) Lubrication System Oil Type: High-performance motorcycle-specific 4-stroke engine oil, typically JASO MA certified. Oil Capacity: Refer to manual; typically around 1.0-1.5 liters. 🔧 Transmission Standard Type: 6-speed constant mesh Optional Optional Features: N/A (Standard 6-speed gearbox for both models) Features Clutch Type: Wet multi-plate clutch Final Drive: O-ring sealed chain 📐 Dimensions Exterior Wheelbase: Refer to manual; typically around 1490-1500 mm. Seat Height: Refer to manual; typically high for supermoto stance, around 900-920 mm. Weights Dry Weight: Refer to manual; typically around 130-135 kg. Fuel Tank Capacity: Refer to manual; typically around 7-8 liters. 🛡️ Safety Features Ratings Safety Certifications: CE, EPA (as applicable for market of sale); refers to road legality and emissions. Active Features Braking System Type: Hydraulic Disc Brakes (Front and Rear) Tire Type: Street-legal dual-sport or dedicated supermoto tires. Passive Features Frame Construction: Chromoly steel trellis frame for rigidity and strength. Lighting: Headlight, taillight, brake lights, turn signals (as required for road legality). 💡...
Digital LCD instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, and warning lights.
Driver Assistance
ABS:
ABS was not a standard feature on these models, but may have been an optional fitment in certain markets or a later addition. Consult manual for specific model variations.
Connectivity
Connectivity Features:
None typically for this era of performance motorcycle.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 3,000-5,000 km or annually. Frequent use may require more frequent changes.
Air Filter Cleaning:
Refer to manual; recommended every 1,000-2,000 km, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual; typically every 5,000-10,000 km.
Chain Lubrication Adjustment:
Recommended every 500-1000 km and after washing or riding in wet conditions.
Fluid Specifications
Engine Oil:
SAE 10W-50 or 15W-50, API SG/SH/SJ or higher, JASO MA certified motorcycle oil.
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motorex M3.0 or equivalent).
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Fork Oil:
Refer to manual for viscosity (e.g., SAE 5W or 7.5W) and level.
Known Issues
Clutch Slippage:
Can occur with aggressive riding or if oil specifications are incorrect; clutch plates may need replacement.
Suspension Leaks:
Fork seals and rear shock seals can wear over time, leading to leaks. Regular maintenance is key.
Electrical Gremlins:
Wiring harness integrity and connections should be checked regularly, especially after off-road use.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna is one of the oldest motorcycle manufacturers in the world, with a strong heritage in off-road and competition motorcycles.
Model Evolution
Supermoto Lineage:
The SMR line builds upon Husqvarna's extensive experience in motocross and enduro racing, adapting it for street use and supermoto competition.
2011 Update:
The 2011 models represented a refinement of the platform, often incorporating updated engine management, suspension components, and styling.
Production
Manufacturing Location:
Italy (Historically, under various ownerships).
🏆 Awards & Recognition
Recognitions
Awards Achieved:
While specific awards for the 2011 SMR449/511 might not be widely publicized, Husqvarna models of this era generally received praise for their performance, handling, and off-road prowess in their respective categories.