Husqvarna TC 250R 2013 Workshop Service Repair Manual
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The 2013 TC 250R is a high-performance, two-stroke, liquid-cooled motocross competition motorcycle designed for serious off-road racing and enthusiasts. Originating from a brand with a rich heritage in Swedish engineering, this 250cc machine offers a potent combination of power and agility, characteristic of its class. Its chromoly steel frame provides a robust foundation, while the liquid-cooled, single-cylinder engine, featuring reed valve intake and a power valve exhaust, delivers an estimated 45-50 horsepower. The TC 250R is built to compete with leading models from other manufacturers and represents dedication to motocross excellence, a legacy dating back to its 1903 founding. This workshop service repair manual provides comprehensive coverage for all models, engines, trims, and transmissions of the TC 250R. It is an essential resource for owners and technicians, detailing routine maintenance procedures, troubleshooting common issues, and in-depth repair instructions for all major systems, including the engine, transmission, chassis, brakes, and electrical components. The manual covers everything from basic service checks and fluid changes to complete component overhauls and specialized tool usage, ensuring the motorcycle can be maintained and repaired to optimal performance standards. 🏷️ Basic Information Identification Make: Husqvarna Model: TC 250R Year: 2013 Sub Model: Motocross Codes Vin Decoder Country: Sweden 👋 Introduction Market Position Motorcycle Segment: Competition Motocross Competitive Analysis Key Competitors 2013: KTM 250 SX, Yamaha YZ250, Honda CRF250R, Suzuki RM-Z250, Kawasaki KX250F Key Features Vehicle Type: High-performance off-road competition motorcycle. Target Audience: Motocross racers and serious off-road enthusiasts seeking a competitive 250cc two-stroke machine. 📋 Manual Details Coverage Areas Coverage Scope: All Models, Engines, Trims, Transmissions Page Count Estimated Page Count: Approximately 300-500 pages (typical for this type of manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (Likely, standard for workshop manuals) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Top End (Cylinder, Piston, Rings), Bottom End (Crankshaft, Connecting Rod, Bearings), Lubrication System, Cooling System, Fuel System (Carburetor, Fuel Pump, Lines), Ignition System (CDI, Spark Plug), Exhaust System Transmission: Clutch System (Operation, Adjustment, Replacement), Gearbox Internals (Gears, Shafts, Bearings), Shifting Mechanism, Transmission Fluid Specifications Chassis: Frame, Swingarm, Linkage System, Suspension (Front Forks - Disassembly, Reassembly, Valving; Rear Shock Absorber - Service, Rebuild), Steering System (Headstock Bearings, Triple Clamps) Brakes: Hydraulic Brake System (Front and Rear), Brake Calipers, Master Cylinders, Brake Lines, Brake Pads, Brake Discs, Bleeding Procedures, Fluid Specifications Wheels And Tires: Wheel Bearings, Hubs, Spoke Maintenance, Tire Installation and Balancing, Recommended Tire Pressures Electrical System: Wiring Diagrams, Lighting System, Ignition System (as related to electrical components), Battery Maintenance, Fuses, Switches, Troubleshooting Electrical Faults Bodywork Bodywork And Trim: Plastic Body Panels, Seat, Handlebars, Footpegs, Decal Replacement Procedures Included Maintenance: Regular Service Checks, Oil Changes, Filter Replacements, Chain Adjustment and Lubrication, Spark Plug Replacement, Air Filter Cleaning/Replacement, Valve Clearance Checks Troubleshooting: Diagnostic Procedures for Common Performance Issues, Engine Starting Problems, Braking System Faults, Electrical Issues, Suspension Problems Repair: Complete Disassembly and Reassembly of Major Components (Engine, Transmission, Suspension, Brakes), Component Replacement Procedures Special Tools: Identification and Usage of Specialized Tools Required for Specific Procedures Technical Depth Depth Of Coverage: Comprehensive: Covers routine maintenance, diagnostics, detailed component repair, and complete overhauls. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear diagrams and text. Printability: Printable pages for workshop use. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Two-Stroke Displacement: 249cc (Approximately) Bore X Stroke: Specifications available in manual (e.g., 66.4 mm x 72 mm) Cooling System: Liquid-Cooled Cylinder Configuration: Single-Cylinder Valvetrain: Reed Valve Intake, Power Valve Exhaust (KTM/Husqvarna specific architecture) Performance Horsepower: Estimated 45-50 HP (Varies based on tuning and dyno) Torque: Specifications available in manual Fuel System Carburetor Type: Keihin PWK 38 (Common for this era and class) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Fuel Mixture: Pre-mix (Ratio specified in manual, typically 40:1 or 50:1) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Optional Optional Transmissions: N/A (Competition Motocross models typically have a single transmission option) Features Clutch Type: Hydraulic Clutch (Magura or Brembo components common) Transmission Oil Type: Specific motorcycle gear oil (e.g., SAE 80W/90 or manufacturer recommended) 📐 Dimensions Exterior Wheelbase: Specifications available in manual (e.g., ~58 inches / 1473 mm) Seat Height: Specifications available in manual (e.g., ~37-38 inches / 940-965 mm) Weights Dry Weight: Approximately 218-225 lbs (99-102 kg) (Varies by specification) Fuel Tank Capacity: Approximately 1.6-1.8 Gallons (6-7 Liters) 🛡️ Safety Features Ratings Safety Certification: Not Applicable for street use; designed for closed-course competition. Active Features Braking System: Hydraulic Disc Brakes (Front and Rear), Powerful and Responsive Passive Features Frame Construction: Chromoly Steel Frame for Strength and Rigidity 💡 Technology Features Infotainment Infotainment System: N/A (Competition motocross bike, no infotainment features) Driver Assistance Driver Assistance Systems: N/A (Designed for rider control, not electronic assistance) Connectivity Connectivity Features: N/A 🔧...
The 2013 TC 250R is a high-performance, two-stroke, liquid-cooled motocross competition motorcycle designed for serious off-road racing and enthusiasts. Originating from a brand with a rich heritage in Swedish engineering, this 250cc machine offers a potent combination of power and agility, characteristic of its class. Its chromoly steel frame provides a robust foundation, while the liquid-cooled, single-cylinder engine, featuring reed valve intake and a power valve exhaust, delivers an estimated 45-50 horsepower. The TC 250R is built to compete with leading models from other manufacturers and represents dedication to motocross excellence, a legacy dating back to its 1903 founding.
This workshop service repair manual provides comprehensive coverage for all models, engines, trims, and transmissions of the TC 250R. It is an essential resource for owners and technicians, detailing routine maintenance procedures, troubleshooting common issues, and in-depth repair instructions for all major systems, including the engine, transmission, chassis, brakes, and electrical components. The manual covers everything from basic service checks and fluid changes to complete component overhauls and specialized tool usage, ensuring the motorcycle can be maintained and repaired to optimal performance standards.
Motocross racers and serious off-road enthusiasts seeking a competitive 250cc two-stroke machine.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models, Engines, Trims, Transmissions
Page Count
Estimated Page Count:
Approximately 300-500 pages (typical for this type of manual)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (Likely, standard for workshop manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Top End (Cylinder, Piston, Rings), Bottom End (Crankshaft, Connecting Rod, Bearings), Lubrication System, Cooling System, Fuel System (Carburetor, Fuel Pump, Lines), Ignition System (CDI, Spark Plug), Exhaust System
Ethylene Glycol based coolant, mixed with distilled water (50/50 ratio typically).
Brake Fluid:
DOT 4 or DOT 5.1 Hydraulic Brake Fluid (Specific recommendation in manual).
Known Issues
Common Wear Items:
Clutch plates, piston rings, air filter, chain and sprockets, wheel bearings, fork seals.
Potential Performance Quirks:
Carburetor jetting sensitivity to altitude and temperature, power valve operation requiring regular inspection and cleaning.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, with a long history in off-road racing.
Model Evolution
Tc Series Development:
The TC (Tout Terrain Competition) series represents Husqvarna's commitment to motocross excellence. The 250cc two-stroke has been a staple, evolving with chassis, engine, and suspension improvements over the years.
Production
Ownership Changes Relevant To 2013:
In 2013, Husqvarna was owned by BMW Motorrad. This period saw integration of some BMW technologies and manufacturing practices.
🏆 Awards & Recognition
Recognitions
Motocross Industry Acclaim:
Husqvarna has a strong legacy in motocross and enduro racing, often receiving praise for chassis dynamics and potent two-stroke engines.