Husqvarna TC TE TXC 250 2009 2010 Service Repair Manual
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This manual provides comprehensive factory-level service, repair, and maintenance information for the TC 250, TE 250, and TXC 250 models produced in 2009 and 2010. These off-road motorcycles, powered by a 4-stroke, single-cylinder engine with approximately 249.6 cc displacement, are designed for demanding off-road use. Known for their performance heritage stemming from a long history in off-road racing, these models feature robust construction, including a likely Chromium-Molybdenum steel frame and a 6-speed constant mesh transmission with a wet, multi-plate clutch. With typical dry weights around 230-250 lbs and power outputs in the 30-35 HP range, they are built for agility and capability in various terrain. The purpose of this manual is to serve as an indispensable resource for owners and technicians alike. It covers a wide array of systems, including the fuel, cooling, engine, clutch, transmission, wheels, brakes, suspension, steering, frame, and electrical systems. Within its hundreds of pages, users will find detailed step-by-step procedures for disassembly, reassembly, maintenance, adjustments, and component replacement. Troubleshooting guides, diagnostic information, critical torque specifications, and hundreds of high-quality photographs and illustrations are included to ensure accurate and efficient upkeep of these motorcycles. 🏷️ Basic Information Identification Make: Husqvarna Model: TC 250, TE 250, TXC 250 Model Years: 2009, 2010 Codes Engine Code: Likely DOHC 4-stroke single-cylinder, specific codes vary by sub-model 👋 Introduction Market Position Market Position: Essential technical documentation for owners and technicians of Husqvarna's 2009-2010 250cc off-road motorcycle range (TC, TE, TXC), offering a cost-effective alternative to physical manuals and dealership services. Diy Focus: Explicitly targets do-it-yourself enthusiasts, providing the necessary knowledge to perform repairs and maintenance independently, saving costs associated with professional servicing. Competitive Analysis Competitors: Traditional printed service manuals, other digital repair manual providers. Key Features Features: Complete factory coverage, detailed illustrations, step-by-step instructions, digital format convenience, printable pages, wide device compatibility, immediate access. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service, repair, and maintenance information for Husqvarna TC 250, TE 250, and TXC 250 models for the 2009 and 2010 model years. Page Count Estimated Page Count: Hundreds of pages (exact number not specified, but indicative of comprehensive factory documentation) Manual Type Manual Type: Factory Service Repair Manual / Workshop Manual Manual Scope: Official full factory service repair manual, ensuring accuracy and completeness of information. Language Language: English Format Format: PDF (Digital Download) Device Compatibility: Compatible with all Windows and Mac operating systems. Accessible via web browser on smartphones and tablets. 📖 Manual Coverage Systems Covered Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix. Electrical System Details: Includes wiring diagrams, troubleshooting for lighting, ignition, starting system, and other electrical components. Suspension Service: Covers fork disassembly, seal replacement, oil level and type specification, shock absorber adjustments, and general suspension maintenance. Fuel System Details: Includes carburetor adjustment, cleaning, jetting information, fuel pump (if applicable), and fuel tank maintenance. Procedures Included Procedures: Step-by-step repair and service procedures, complete disassembly and reassembly guidance, troubleshooting, maintenance schedules, component diagnostics, adjustments, and replacements. Engine Rebuild Procedures: Detailed instructions for top-end overhaul (piston, rings, valves), bottom-end work (crankshaft, bearings), cylinder head maintenance, and complete engine removal/installation. Troubleshooting Guides: Diagnostic procedures for common running issues, starting problems, electrical faults, and mechanical malfunctions, with systematic approaches to identify root causes. Wheel And Tire Service: Information on wheel bearing maintenance, spoke tensioning, tire removal/installation, and wheel balancing. Technical Depth Depth: Complete factory-level detail suitable for both DIY enthusiasts and experienced mechanics, including hundreds of photos and illustrations. Torque Specifications: Includes critical torque values for all fasteners and engine components, ensuring proper assembly and preventing damage. Illustration Quality: Hundreds of high-quality photographs and detailed illustrations to visually guide users through complex procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable (individual pages or entire manual) Binding Type Binding Type: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format, Printable) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder Engine Displacement: Approximately 249.6 cc (Specific bore/stroke may vary slightly between TC/TE/TXC variants) Bore X Stroke: Likely around 76mm x 55mm, refer to manual for precise dimensions. Performance Horsepower: Typically in the 30-35 HP range (Exact figures depend on specific model and tuning) Torque: Not specified, but expected for a 250cc off-road performance engine. Fuel System Fuel Delivery: Likely Carbureted (Keihin or Mikuni) for 2009-2010 models, specific carburetor details in manual. Fuel Tank Capacity: Approximately 7-9 liters (1.8-2.4 gallons), model-dependent. 🔧 Transmission Standard Transmission Type: 6-speed Constant Mesh Optional Optional Transmissions: N/A (Standard for this model) Features Clutch Type: Wet, Multi-plate 📐 Dimensions Exterior Frame Type: Likely Chromium-Molybdenum steel, perimeter or central backbone frame. Weights Dry Weight: Typically around 230-250 lbs (105-115 kg), specific to each model variant. 🛡️ Safety Features Ratings Safety...
This manual provides comprehensive factory-level service, repair, and maintenance information for the TC 250, TE 250, and TXC 250 models produced in 2009 and 2010. These off-road motorcycles, powered by a 4-stroke, single-cylinder engine with approximately 249.6 cc displacement, are designed for demanding off-road use. Known for their performance heritage stemming from a long history in off-road racing, these models feature robust construction, including a likely Chromium-Molybdenum steel frame and a 6-speed constant mesh transmission with a wet, multi-plate clutch. With typical dry weights around 230-250 lbs and power outputs in the 30-35 HP range, they are built for agility and capability in various terrain.
The purpose of this manual is to serve as an indispensable resource for owners and technicians alike. It covers a wide array of systems, including the fuel, cooling, engine, clutch, transmission, wheels, brakes, suspension, steering, frame, and electrical systems. Within its hundreds of pages, users will find detailed step-by-step procedures for disassembly, reassembly, maintenance, adjustments, and component replacement. Troubleshooting guides, diagnostic information, critical torque specifications, and hundreds of high-quality photographs and illustrations are included to ensure accurate and efficient upkeep of these motorcycles.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TC 250, TE 250, TXC 250
Model Years:
2009, 2010
Codes
Engine Code:
Likely DOHC 4-stroke single-cylinder, specific codes vary by sub-model
👋 Introduction
Market Position
Market Position:
Essential technical documentation for owners and technicians of Husqvarna's 2009-2010 250cc off-road motorcycle range (TC, TE, TXC), offering a cost-effective alternative to physical manuals and dealership services.
Diy Focus:
Explicitly targets do-it-yourself enthusiasts, providing the necessary knowledge to perform repairs and maintenance independently, saving costs associated with professional servicing.
Competitive Analysis
Competitors:
Traditional printed service manuals, other digital repair manual providers.
Key Features
Features:
Complete factory coverage, detailed illustrations, step-by-step instructions, digital format convenience, printable pages, wide device compatibility, immediate access.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service, repair, and maintenance information for Husqvarna TC 250, TE 250, and TXC 250 models for the 2009 and 2010 model years.
Page Count
Estimated Page Count:
Hundreds of pages (exact number not specified, but indicative of comprehensive factory documentation)
Manual Type
Manual Type:
Factory Service Repair Manual / Workshop Manual
Manual Scope:
Official full factory service repair manual, ensuring accuracy and completeness of information.
Language
Language:
English
Format
Format:
PDF (Digital Download)
Device Compatibility:
Compatible with all Windows and Mac operating systems. Accessible via web browser on smartphones and tablets.
📖 Manual Coverage
Systems Covered
Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Electrical System Details:
Includes wiring diagrams, troubleshooting for lighting, ignition, starting system, and other electrical components.
Suspension Service:
Covers fork disassembly, seal replacement, oil level and type specification, shock absorber adjustments, and general suspension maintenance.
Fuel System Details:
Includes carburetor adjustment, cleaning, jetting information, fuel pump (if applicable), and fuel tank maintenance.
Procedures Included
Procedures:
Step-by-step repair and service procedures, complete disassembly and reassembly guidance, troubleshooting, maintenance schedules, component diagnostics, adjustments, and replacements.
Engine Rebuild Procedures:
Detailed instructions for top-end overhaul (piston, rings, valves), bottom-end work (crankshaft, bearings), cylinder head maintenance, and complete engine removal/installation.
Troubleshooting Guides:
Diagnostic procedures for common running issues, starting problems, electrical faults, and mechanical malfunctions, with systematic approaches to identify root causes.
Wheel And Tire Service:
Information on wheel bearing maintenance, spoke tensioning, tire removal/installation, and wheel balancing.
Technical Depth
Depth:
Complete factory-level detail suitable for both DIY enthusiasts and experienced mechanics, including hundreds of photos and illustrations.
Torque Specifications:
Includes critical torque values for all fasteners and engine components, ensuring proper assembly and preventing damage.
Illustration Quality:
Hundreds of high-quality photographs and detailed illustrations to visually guide users through complex procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable (individual pages or entire manual)
Binding Type
Binding Type:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format, Printable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder
Engine Displacement:
Approximately 249.6 cc (Specific bore/stroke may vary slightly between TC/TE/TXC variants)
Bore X Stroke:
Likely around 76mm x 55mm, refer to manual for precise dimensions.
Performance
Horsepower:
Typically in the 30-35 HP range (Exact figures depend on specific model and tuning)
Torque:
Not specified, but expected for a 250cc off-road performance engine.
Fuel System
Fuel Delivery:
Likely Carbureted (Keihin or Mikuni) for 2009-2010 models, specific carburetor details in manual.
Fuel Tank Capacity:
Approximately 7-9 liters (1.8-2.4 gallons), model-dependent.
🔧 Transmission
Standard
Transmission Type:
6-speed Constant Mesh
Optional
Optional Transmissions:
N/A (Standard for this model)
Features
Clutch Type:
Wet, Multi-plate
📐 Dimensions
Exterior
Frame Type:
Likely Chromium-Molybdenum steel, perimeter or central backbone frame.
Weights
Dry Weight:
Typically around 230-250 lbs (105-115 kg), specific to each model variant.
🛡️ Safety Features
Ratings
Safety Ratings:
Off-road motorcycles are not typically subjected to formal crash test ratings like road vehicles.
Active Features
Active Safety:
Disc brakes (front and rear), robust suspension systems for control.
Passive Features
Passive Safety:
Frame integrity, rider protective gear is essential and not covered by the manual.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Off-road motorcycle, typically features basic instrumentation like odometer, trip meter, neutral indicator).
Driver Assistance
Driver Assistance Features:
N/A (Off-road motorcycle).
Connectivity
Connectivity Features:
N/A (Off-road motorcycle).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 10-15 operating hours or monthly for demanding use.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions. Specific intervals provided in manual.
Fluid Specifications
Engine Oil Type:
Specific viscosity (e.g., 10W-40 or 15W-50) and JASO MA/MA2 specification, as detailed in manual. Often synthetic blends are recommended.
Coolant Type:
Ethylene glycol-based antifreeze, mixed with distilled water. Specific ratios and types detailed in manual.
Brake Fluid Type:
DOT 4 brake fluid recommended for hydraulic systems.
Gearbox Oil Type:
Separate gearbox oil, typically 10W-40 or 80W/90 gear oil, as specified in manual. Often shared with clutch lubrication.
Known Issues
Common Issues General:
Standard wear and tear on off-road bikes, potential for valve clearance adjustments, chain and sprockets, brake pad wear, fork seal leaks. Specific to model year and usage, detailed diagnostics in manual.
Valve Adjustment Frequency:
Refer to manual; typical for 4-stroke engines and often requires periodic checks and adjustment.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Husqvarna Motorcycles, a Swedish brand with a long history in off-road and enduro racing, known for its performance and innovation.
Model Evolution
Model Evolution:
The 250cc line has been a staple, evolving through various iterations of engine technology, suspension, and chassis design. The 2009-2010 models represent a specific generation before further major updates.
Production
Production Period:
2009-2010
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
Husqvarna motorcycles generally receive positive reviews in off-road and enduro communities for performance and handling. Specific awards for the 2009-2010 250cc models would be subject to contemporary motorcycle media reviews.