Husqvarna TE 610 LT SM S 1999 Repair Service Manual
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Basic Information
Identification
Make:
Husqvarna
Model:
TE 610 LT SM S
Year:
1999
Introduction
Market Position
Target Audience:
Professional technicians and Do-It-Yourself (DIY) mechanics with basic electrical and mechanical knowledge
Competitive Analysis
Content Parity:
Covers topics typically found in factory service manuals and owner's manuals
Key Features
Delivery Method:
Instant Download
Learning Style:
Step-by-step guidance to impart factory-trained technician knowledge
Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for the 1999 Husqvarna TE 610 LT SM S
Secondary Coverage:
Troubleshooting, diagnostics, specifications, and general information
Page Count
Estimated Page Count:
N/A (Digital PDF - page count can vary based on rendering and print settings)
Manual Type
Type:
Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine disassembly, assembly, tuning, and component repair (e.g., cylinder head, piston, crankshaft, lubrication system)
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel tank and lines
Ignition System:
Spark plug specifications, ignition timing, coil and CDI unit testing
Cooling System:
Radiator, hoses, thermostat, and fan operation (if applicable)
Transmission And Drivetrain:
Clutch operation, gearbox disassembly and assembly, chain and sprocket maintenance
Suspension:
Front fork service (oil changes, seal replacement), rear shock absorber adjustment and maintenance
Brakes:
Hydraulic brake system, caliper service, master cylinder, bleeding procedures, pad replacement
Electrical System:
Wiring diagrams, battery maintenance, lighting, starter motor, charging system, fuses
Chassis And Frame:
Frame inspection, steering head bearing service, footpeg and lever adjustments
Bodywork:
Panel removal and installation, seat, fenders
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain lubrication and adjustment, air filter cleaning
Troubleshooting:
Systematic diagnostic guides for common problems and symptoms
Disassembly And Assembly:
Step-by-step instructions for complete component removal and reinstallation
Rebuilds:
Detailed procedures for engine, carburetor, and brake caliper rebuilds
Adjustments:
Carburetor, clutch, throttle cable, and suspension adjustments
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics with basic electrical and mechanical knowledge
Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding Comparison:
Digital download, comparable in content to a factory service manual
Paper Type
Digital Nature:
Digital Download (PDF)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (typical for TE 610 models of this era)
Displacement:
Approximately 600cc (specific variant may vary)
Cooling:
Liquid-cooled (common for TE models)
Performance
Horsepower Estimate:
Estimated 40-50 HP (typical for this class of dual-sport/supermoto)
Torque Estimate:
Estimated 40-45 Nm
Fuel System
Carburetion:
Likely a single Mikuni carburetor (e.g., VM36, VM38, or similar, specific model dependent)
Fuel Type:
Unleaded gasoline
Transmission
Standard
Transmission Type:
6-speed sequential manual transmission
Features
Clutch Type:
Wet multi-plate clutch
Drive Type:
Chain drive
Dimensions
Exterior
Model Variants:
TE (Enduro), LT (likely an evolution or specific package), SM (Supermoto), S (Sport or variant designation)
Weights
Dry Weight Estimate:
Approximately 120-130 kg (depending on specific configuration)
Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (standard for street-legal models)
Technology Features
Infotainment
Infotainment System:
Basic dashboard instrumentation (speedometer, odometer, neutral indicator, turn signals, high beam indicator). No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
None (standard for this type of motorcycle).
Connectivity
Connectivity Features:
None.
Maintenance
Service Intervals
Engine Oil Change:
Recommended every 2,000-3,000 km or annually (refer to manual for exact interval and oil type)
Spark Plug Replacement:
Typically around 5,000-10,000 km, depending on plug type and usage
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions; replacement as needed
Chain Maintenance:
Lubricate and adjust chain every 500-1,000 km
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ or higher, JASO MA certified motorcycle oil, SAE 10W-40 or 20W-50 (refer to manual for precise viscosity based on ambient temperature)
Fork Oil Type:
Typically a high-quality suspension fluid, e.g., SAE 5W or 10W (refer to manual for exact specification and quantity)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring periodic adjustment. Potential for fuel delivery issues if not maintained.
Electrical Connections:
Corrosion or loose connections in wiring harness can lead to intermittent electrical faults.
Suspension Seals:
Fork seals can wear over time, leading to oil leaks.
Vehicle History
Brand Heritage
Manufacturer Origin:
Husqvarna Motorcycles, Sweden (historically, later ownership changes)
Model Evolution
Te Series:
The TE series represents Husqvarna's lineage of off-road and dual-sport motorcycles, known for their performance and off-road capability. The addition of 'LT' and 'SM' designations points to variations incorporating long-travel suspension or supermoto-specific setups.
Production
Production Era:
Late 1990s to early 2000s
Awards & Recognition
Recognitions
Brand Reputation:
Husqvarna has a long-standing reputation for producing high-performance off-road and dual-sport motorcycles.
Frame inspection, steering head bearing service, footpeg and lever adjustments
Bodywork:
Panel removal and installation, seat, fenders
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain lubrication and adjustment, air filter cleaning
Troubleshooting:
Systematic diagnostic guides for common problems and symptoms
Disassembly And Assembly:
Step-by-step instructions for complete component removal and reinstallation
Rebuilds:
Detailed procedures for engine, carburetor, and brake caliper rebuilds
Adjustments:
Carburetor, clutch, throttle cable, and suspension adjustments
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics with basic electrical and mechanical knowledge
Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding Comparison:
Digital download, comparable in content to a factory service manual
Paper Type
Digital Nature:
Digital Download (PDF)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (typical for TE 610 models of this era)
Displacement:
Approximately 600cc (specific variant may vary)
Cooling:
Liquid-cooled (common for TE models)
Performance
Horsepower Estimate:
Estimated 40-50 HP (typical for this class of dual-sport/supermoto)
Torque Estimate:
Estimated 40-45 Nm
Fuel System
Carburetion:
Likely a single Mikuni carburetor (e.g., VM36, VM38, or similar, specific model dependent)
Fuel Type:
Unleaded gasoline
Transmission
Standard
Transmission Type:
6-speed sequential manual transmission
Features
Clutch Type:
Wet multi-plate clutch
Drive Type:
Chain drive
Dimensions
Exterior
Model Variants:
TE (Enduro), LT (likely an evolution or specific package), SM (Supermoto), S (Sport or variant designation)
Weights
Dry Weight Estimate:
Approximately 120-130 kg (depending on specific configuration)
Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (standard for street-legal models)
Technology Features
Infotainment
Infotainment System:
Basic dashboard instrumentation (speedometer, odometer, neutral indicator, turn signals, high beam indicator). No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
None (standard for this type of motorcycle).
Connectivity
Connectivity Features:
None.
Maintenance
Service Intervals
Engine Oil Change:
Recommended every 2,000-3,000 km or annually (refer to manual for exact interval and oil type)
Spark Plug Replacement:
Typically around 5,000-10,000 km, depending on plug type and usage
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions; replacement as needed
Chain Maintenance:
Lubricate and adjust chain every 500-1,000 km
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ or higher, JASO MA certified motorcycle oil, SAE 10W-40 or 20W-50 (refer to manual for precise viscosity based on ambient temperature)
Fork Oil Type:
Typically a high-quality suspension fluid, e.g., SAE 5W or 10W (refer to manual for exact specification and quantity)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring periodic adjustment. Potential for fuel delivery issues if not maintained.
Electrical Connections:
Corrosion or loose connections in wiring harness can lead to intermittent electrical faults.
Suspension Seals:
Fork seals can wear over time, leading to oil leaks.
Vehicle History
Brand Heritage
Manufacturer Origin:
Husqvarna Motorcycles, Sweden (historically, later ownership changes)
Model Evolution
Te Series:
The TE series represents Husqvarna's lineage of off-road and dual-sport motorcycles, known for their performance and off-road capability. The addition of 'LT' and 'SM' designations points to variations incorporating long-travel suspension or supermoto-specific setups.
Production
Production Era:
Late 1990s to early 2000s
Awards & Recognition
Recognitions
Brand Reputation:
Husqvarna has a long-standing reputation for producing high-performance off-road and dual-sport motorcycles.