TE TC SMR 250 450 510 2004 HUSQVARNA Workshop Manual
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🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE, TC, SMR
Year:
2004
Variant:
250, 450, 510
👋 Introduction
Market Position
Target User:
Husqvarna owners seeking to perform their own maintenance and repairs, professional technicians.
Key Features
Benefit Statement:
Empowers owners to save money on repairs and maintain their vehicle to factory standards.
Manual Utility:
Detailed, step-by-step instructions and vital repair information mirroring factory technician resources.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, Service, Diagnosis, Repair
Page Count
Page Count:
533
Manual Type
Manual Type:
Workshop Manual / Service Repair Manual
Language
Languages:
• English
• French
• German
• Spanish
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine assembly, disassembly, inspection, and repair.
Fuel System:
Carburetor tuning, fuel pump, fuel lines, and related components.
Lubrication System:
Oil pump, oil passages, oil filter, and lubrication specifications.
Electrical System:
Wiring diagrams, ignition system, charging system, lighting, starter, and battery.
Chassis:
Frame, suspension (front and rear), steering system, and wheels.
Braking System:
Hydraulic brake system, including master cylinder, calipers, brake pads, and bleeding procedures.
Cooling System:
Radiator, hoses, water pump, and coolant specifications (where applicable).
Procedures Included
Tune Up:
Comprehensive tune-up procedures, including spark plug gap, idle speed, and carburetor adjustments.
Periodic Maintenance:
Detailed schedules and instructions for routine maintenance tasks.
Diagnostics:
Troubleshooting guides and diagnostic procedures for common and uncommon issues.
Repair:
Step-by-step repair instructions for all major components.
Technical Depth
Depth:
Professional technician level, suitable for complete overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Yes
Compatibility
Compatible Os:
Windows/Mac
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (specific configurations for 250, 450, 510 models may vary).
Performance
Engine Variants Covered:
250cc, 450cc, 510cc
Fuel System
Carburetor Details:
Likely Mikuni or Keihin carburetors, with tuning and adjustment procedures detailed.
🔧 Transmission
Standard
Transmission Type:
Likely 6-speed manual transmission.
Features
Clutch Type:
Likely hydraulic clutch.
📐 Dimensions
Weights
Dry Weight:
Specific dry weight varies by model (250, 450, 510) but generally in the range of 100-115 kg.
🛡️ Safety Features
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear).
💡 Technology Features
Infotainment
Instrumentation:
Digital or analog tachometer, speedometer, trip meter, and indicator lights.
Driver Assistance
Traction Control:
Not typically equipped on these models from 2004.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 hours of riding or annually, depending on usage severity.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions.
Valve Clearance Check:
Typically every 20-30 hours of riding.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific SAE viscosity (e.g., 10W-40 or 15W-50) and JASO MA/MA2 rating for wet clutches.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Manual will specify mixture ratio.
Brake Fluid Type:
DOT 4 recommended for hydraulic brake systems.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, fork seals, brake pads.
Carburetor Jetting:
May require adjustment based on altitude and temperature variations.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, established in Sweden in 1903.
Model Evolution
Model Lineup Context:
TE (Enduro), TC (Motocross), SMR (Supermoto) models represent Husqvarna's off-road and street-legal performance variants.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Husqvarna is recognized for its performance-oriented off-road motorcycles and rich racing heritage.