Husqvarna TE250 2010 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: TE250 Year: 2010 Product Type: Workshop Repair Service Manual Format: PDF Download 👋 Introduction Market Position Vehicle Segment: Dual-Sport Motorcycle (Enduro) Target Audience: Off-road enthusiasts, adventure riders, performance-oriented dirt bike riders. Competitive Analysis Key Competitors: KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RMX series, Kawasaki KX-F models. Key Features Chassis Design: Husqvarna's signature steel trellis frame often providing a good balance of rigidity and compliance. Suspension Performance: Typically features high-quality WP or Sachs suspension components tuned for off-road performance. Engine Characteristics: Known for responsive power delivery and a focus on usable torque for technical terrain. Manual Value Proposition: Essential for maintaining peak performance and ensuring longevity of this specialized off-road machine. 📋 Manual Details Coverage Areas Covered Models: All TE250 2010 Models, Engines, Trims, Transmissions Page Count Estimated Page Count: Varies by specific manual version, typically 300-600 pages for full workshop manuals. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English (Standard for professional technical manuals) Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, diagnostics, disassembly, assembly, timing, cooling, lubrication. Fuel System: Carburetor (or fuel injection if applicable for specific sub-models), fuel pump, lines, filters, tank. Ignition System: Spark plugs, coils, CDI unit, wiring, troubleshooting. Exhaust System: Muffler, header pipe, catalytic converter (if applicable), mounting. Transmission Service: Clutch operation, gear shifting mechanisms, lubrication, disassembly/assembly. Suspension System: Front forks (rebuild, fluid changes, adjustments), rear shock absorber (rebuild, adjustments), linkages. Braking System: Hydraulic systems, caliper service, master cylinder, brake pads, rotors, bleeding procedures. Electrical System: Wiring diagrams, battery, lighting, starter, charging system, troubleshooting. Wheels And Tires: Tire replacement, wheel bearing service, spoke tensioning. Frame And Bodywork: Chassis inspection, body panel removal/installation, graphics. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain lubrication and adjustment, air filter cleaning/replacement, spark plug inspection. Troubleshooting Guides: Diagnosis of common starting issues, engine performance problems, electrical faults. Rebuild Procedures: Detailed step-by-step instructions for engine and suspension component rebuilds. Diagnostic Charts: Flowcharts and symptom-based diagnostics for efficient problem-solving. Torque Specifications: Critical torque values for all fasteners during assembly and disassembly. Special Tool Requirements: Identification of and instructions for using specific tools required for certain tasks. Technical Depth Depth Level: Comprehensive (suitable for professional mechanics and experienced DIY enthusiasts). Diagnostic Capability: Advanced diagnostic procedures and fault code interpretation (if applicable). Rebuild Scope: Full engine rebuild, transmission overhaul, suspension fork and shock rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically text-searchable for quick information retrieval. Print Quality Image Resolution: High-resolution images, diagrams, and illustrations for clarity. Binding Type Binding: Not applicable for PDF download, but original manuals were typically bound. Paper Type Paper Quality: Not applicable for PDF download, but original manuals used durable paper. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder Displacement: Approximately 249.5 cc (250cc class) Bore X Stroke: Specific figures to be detailed in the manual, but common for this class. Cooling System: Liquid-cooled Valve Train: DOHC, 4 valves Performance Horsepower: Estimated 30-35 HP (at crankshaft, subject to tuning and emissions regulations) Torque: Specific figures to be detailed in the manual, but optimized for off-road tractability. Fuel System Fuel Delivery: Carburetor (Keihin FCR MX or similar, depending on sub-model/region) Recommended Fuel: Unleaded gasoline, 91-98 octane (RON+MON)/2 (AKI). Specific recommendations in manual. 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet multi-plate Final Drive: Chain Features Gear Ratios: Specific ratios available in the manual, optimized for off-road use across various terrains. Transmission Fluid: Specific API GL-4 or GL-5 gear oil (e.g., SAE 75W-90 or 80W-90), capacity detailed in manual. 📐 Dimensions Exterior Length: Approx. 2200 mm (Varies, check manual for exact dimensions) Width: Approx. 820 mm (Varies, check manual for exact dimensions) Height: Approx. 1250 mm (Varies, check manual for exact dimensions) Wheelbase: Approx. 1480-1495 mm (Varies, check manual for exact dimensions) Weights Dry Weight: Approx. 105-110 kg (Varies by sub-model and equipment) Fuel Tank Capacity: Approx. 7-9 Liters (Varies, check manual for exact capacity) Seat Height: Approx. 950-960 mm (Varies, check manual for exact height) 🛡️ Safety Features Ratings Safety Standards: Designed to meet relevant motorcycle safety standards for its class. Active Features Brakes: Hydraulic disc brakes (front and rear) for reliable stopping power. Lighting: Headlight, taillight, brake light for visibility. Passive Features Frame Integrity: Robust chassis design to withstand off-road stresses. Ergonomics: Designed for rider control and stability in dynamic off-road conditions. 💡 Technology Features Infotainment Display: Basic digital LCD display showing speed, odometer, trip meters, clock, and basic indicator lights. Driver Assistance ABS: Not typically equipped on off-road focused models of this era. Connectivity Connectivity Features: None (basic mechanical and electrical systems). 🔧 Maintenance Service Intervals Engine Oil Change: Every 15-25 hours of riding or annually. Specific mileage equivalent varies with usage. Air Filter Cleaning: After every few rides, or more...
Wiring harness connectors can corrode if not protected; stator or rectifier issues are possible with age.
Suspension Maintenance:
Regular fork oil and seal maintenance is crucial to prevent leaks and maintain damping performance.
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish, with a long history in motorcycle manufacturing, particularly off-road and motocross.
Model Evolution
Te250 Lineage:
Part of Husqvarna's established TE (Tout Terrain) dual-sport line, evolving from earlier enduro models.
2010 Updates:
The 2010 model typically saw refinements in engine tuning, suspension settings, and potentially chassis updates from previous years.
Production
Manufacturing Location:
Historically produced in Sweden and Italy (under previous ownerships), later Austria (under KTM ownership).
🏆 Awards & Recognition
Recognitions
Category Performance:
Husqvarna motorcycles are generally well-regarded for their performance and handling in the dual-sport and enduro categories.
Ratings
Review Bias:
Enthusiast reviews often highlight strong engine character and capable suspension, balanced against potential maintenance considerations typical of European brands.
Certifications
Emissions Compliance:
Designed to meet the emissions standards for its intended market and model year.