Basic Information Identification Make: Husqvarna Model: TE250, TE450, TE510, TC250, TC450, TC510, SM400R, SM450R, SM510R, SMR450-R Year: 2007 Codes Product Name: Husqvarna TE250 TE450 TC250 TC450 WorkManual2007 Non Usa Cdn Serial Prefix Te250: ZCGH810AA7V Non Usa Cdn Serial Prefix Te450: ZCGH812AA7V Non Usa Cdn Serial Prefix Te510: ZCGH813AA7V Non Usa Cdn Serial Prefix Tc250: ZCGH810AA7V05 Non Usa Cdn Serial Prefix Tc450: ZCGH812AA7V05 Non Usa Cdn Serial Prefix Tc510: ZCGH813AA7V05 Non Usa Cdn Serial Prefix Sm400R: ZCGH801AD7V Non Usa Cdn Serial Prefix Sm450R: ZCGH812AB7V Non Usa Cdn Serial Prefix Sm510R: ZCGH813AB7V Non Usa Cdn Serial Prefix Smr450R: ZCGH822AB7V05 Usa Cdn Serial Prefix Te250: ZCGECECA#7V10 Usa Cdn Serial Prefix Te450: ZCGECENB#7V10 Usa Cdn Serial Prefix Te510: ZCGECEHB#7V10 Usa Cdn Serial Prefix Tc250: ZCGTC250#7V00 Usa Cdn Serial Prefix Tc450: ZCGTC450#7V00 Usa Cdn Serial Prefix Tc510: ZCGTC510#7V00 Usa Cdn Serial Prefix Sm450R: ZCGAFENB#7V10 Usa Cdn Serial Prefix Sm510R: ZCGAFEHB#7V10 Usa Cdn Serial Prefix Smr450R: ZCGSM453#7V00 Introduction Market Position Target Audience: Husqvarna owners, independent repair shops, and mechanics specializing in off-road and supermoto motorcycles. Competitive Analysis Value Proposition: Provides essential technical data and procedures for maintaining and repairing a range of Husqvarna 2007 models, crucial for DIY enthusiasts and professional mechanics alike. Key Features Comprehensiveness: 708 pages of detailed information covering multiple models and variants, offering a complete resource. Accessibility: Digital PDF format allows for easy searching, printing of specific sections, and cross-device access. Model Specificity: Covers a specific model year (2007) and multiple engine displacements within the TE, TC, SM, and SMR lines. Manual Details Coverage Areas Manual Type: Workshop Manual / Service Manual Covered Models: Husqvarna TE250 (2007), TE450 (2007), TE510 (2007), TC250 (2007), TC450 (2007), TC510 (2007), SM400R (2007), SM450R (2007), SM510R (2007), SMR 450-R (2007) Page Count Page Count: 708 Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine Overhaul: Complete disassembly, inspection, repair, and reassembly of all engine components. Fuel System: Carburetor/fuel injection system maintenance, cleaning, adjustment, and troubleshooting. Ignition System: Spark plug, CDI unit, ignition coil, and related component testing and replacement. Cooling System: Radiator, coolant, water pump, and fan system service and repair. Transmission And Clutch: Gearbox disassembly, maintenance, clutch operation, and adjustment. Suspension System: Front fork (e.g., Marzocchi) and rear shock absorber (e.g., Sachs) service, seal replacement, and adjustments. Brake System: Hydraulic brake system maintenance, pad replacement, fluid bleeding, and caliper service (e.g., Brembo). Electrical System: Wiring diagrams, lighting, starter motor, battery, charging system, and switchgear troubleshooting. Chassis And Frame: Frame inspection, steering head bearing service, and general chassis maintenance. Bodywork And Plastics: Removal, installation, and repair of body panels, fenders, and seats. Wheels And Tires: Tire replacement, wheel bearing service, and spoke tensioning (if applicable). Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication, and general inspection schedules. Troubleshooting Guides: Systematic diagnostic procedures for common problems and performance issues. Repair Procedures: Step-by-step instructions for component replacement and repair. Disassembly And Reassembly: Detailed instructions for stripping down and rebuilding major vehicle systems. Wiring Diagrams: Comprehensive electrical schematics for all models covered. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic adjustments to full engine rebuilds and electrical system diagnostics. Diagnostic Tools Recommended: References to specific tools for accurate diagnosis and repair (e.g., torque wrenches, feeler gauges, multimeter). Torque Specifications: Detailed torque values for critical fasteners across all major components. Special Tool Requirements: Identification of any specific Husqvarna or aftermarket tools required for certain procedures. Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality Considerations: Optimized for digital viewing and printing. Clear, legible text and high-resolution diagrams. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (likely liquid-cooled, DOHC, 4-valve design typical for Husqvarna of this era). Engine Variants Displacements: Approximately 250cc, 450cc, and 510cc (actual displacement may vary slightly based on specific model code and bore/stroke). Performance Horsepower Range: Estimated 30-50+ HP depending on displacement and specific model tune (e.g., off-road vs. supermoto). Torque Range: Estimated 25-40+ Nm depending on displacement. Fuel System Fuel Delivery: Likely Keihin carburetors for TE/TC models, possibly Mikuni or Keihin for SM/SMR, or early fuel injection systems depending on specific variants. Lubrication Oil Type Recommendation: Full synthetic motorcycle-specific engine oil, SAE 10W-50 or 15W-50 often recommended. Exact specification to be found in manual. Engine Components Valvetrain: DOHC (Double Overhead Camshafts), 4 valves per cylinder. Transmission Standard Transmission Type: 6-speed manual transmission. Optional Optional Gearboxes: N/A (Standard configuration for these models). Features Clutch Type: Wet, multi-plate clutch. Transmission Fluid Type: Typically shared engine oil, or specific transmission oil depending on design. Manual will specify. Dimensions Exterior Vehicle Type: Off-road motorcycle (TE/TC) and Supermoto motorcycle (SM/SMR). Weights Dry Weight: Varies by model and displacement, typically in the range of 100-120 kg (220-265 lbs) for TE/TC models and slightly more for SM/SMR....
Husqvarna owners, independent repair shops, and mechanics specializing in off-road and supermoto motorcycles.
Competitive Analysis
Value Proposition:
Provides essential technical data and procedures for maintaining and repairing a range of Husqvarna 2007 models, crucial for DIY enthusiasts and professional mechanics alike.
Key Features
Comprehensiveness:
708 pages of detailed information covering multiple models and variants, offering a complete resource.
Accessibility:
Digital PDF format allows for easy searching, printing of specific sections, and cross-device access.
Model Specificity:
Covers a specific model year (2007) and multiple engine displacements within the TE, TC, SM, and SMR lines.
Frame inspection, steering head bearing service, and general chassis maintenance.
Bodywork And Plastics:
Removal, installation, and repair of body panels, fenders, and seats.
Wheels And Tires:
Tire replacement, wheel bearing service, and spoke tensioning (if applicable).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication, and general inspection schedules.
Troubleshooting Guides:
Systematic diagnostic procedures for common problems and performance issues.
Repair Procedures:
Step-by-step instructions for component replacement and repair.
Disassembly And Reassembly:
Detailed instructions for stripping down and rebuilding major vehicle systems.
Wiring Diagrams:
Comprehensive electrical schematics for all models covered.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic adjustments to full engine rebuilds and electrical system diagnostics.
Diagnostic Tools Recommended:
References to specific tools for accurate diagnosis and repair (e.g., torque wrenches, feeler gauges, multimeter).
Torque Specifications:
Detailed torque values for critical fasteners across all major components.
Special Tool Requirements:
Identification of any specific Husqvarna or aftermarket tools required for certain procedures.
Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality Considerations:
Optimized for digital viewing and printing. Clear, legible text and high-resolution diagrams.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (likely liquid-cooled, DOHC, 4-valve design typical for Husqvarna of this era).
Engine Variants
Displacements:
Approximately 250cc, 450cc, and 510cc (actual displacement may vary slightly based on specific model code and bore/stroke).
Performance
Horsepower Range:
Estimated 30-50+ HP depending on displacement and specific model tune (e.g., off-road vs. supermoto).
Torque Range:
Estimated 25-40+ Nm depending on displacement.
Fuel System
Fuel Delivery:
Likely Keihin carburetors for TE/TC models, possibly Mikuni or Keihin for SM/SMR, or early fuel injection systems depending on specific variants.
Lubrication
Oil Type Recommendation:
Full synthetic motorcycle-specific engine oil, SAE 10W-50 or 15W-50 often recommended. Exact specification to be found in manual.
Engine Components
Valvetrain:
DOHC (Double Overhead Camshafts), 4 valves per cylinder.
Transmission
Standard
Transmission Type:
6-speed manual transmission.
Optional
Optional Gearboxes:
N/A (Standard configuration for these models).
Features
Clutch Type:
Wet, multi-plate clutch.
Transmission Fluid Type:
Typically shared engine oil, or specific transmission oil depending on design. Manual will specify.
Dimensions
Exterior
Vehicle Type:
Off-road motorcycle (TE/TC) and Supermoto motorcycle (SM/SMR).
Weights
Dry Weight:
Varies by model and displacement, typically in the range of 100-120 kg (220-265 lbs) for TE/TC models and slightly more for SM/SMR.
Safety Features
Ratings
Safety Certification:
Off-road motorcycles typically not rated by NHTSA or Euro NCAP in the same way as cars. Compliance with local emissions and noise regulations applies.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Brembo calipers are common for this era.
Passive Features
Frame Construction:
Chromoly steel frame for strength and rigidity.
Technology Features
Infotainment
Infotainment Features:
N/A (Motorcycles of this type are generally focused on performance and do not feature infotainment systems).
Driver Assistance
Driver Assistance Systems:
N/A (No electronic driver assistance systems like ABS or traction control are typically found on these off-road/supermoto models from 2007).
Connectivity
Connectivity Features:
N/A
Maintenance
Service Intervals
Engine Oil Change:
Recommended every 50-100 operating hours or annually, whichever comes first. Consult manual for precise interval.
Air Filter Cleaning:
Frequent checks and cleaning, especially under dusty conditions. Recommended every 10-20 operating hours.
Valve Clearance Check:
Recommended every 100-200 operating hours. Precise interval to be verified in manual.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water. Manual will specify exact type.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, fork seals, brake pads, and spark plugs are typical wear items.
Potential Reliability Points:
While generally robust, early models may have experienced issues with stator failures or minor electrical gremlins. Regular maintenance is key.
Vehicle History
Brand Heritage
Husqvarna Heritage:
Husqvarna has a long and storied history in motorcycle manufacturing, dating back to 1903, with significant success in off-road racing (motocross and enduro).
Model Evolution
2007 Model Significance:
The 2007 models represent a refinement of Husqvarna's existing platforms, incorporating updates based on racing feedback and market demand, including a move towards more robust engine designs and improved chassis components.
Production
Manufacturing Location:
Italy (Husqvarna motorcycles were manufactured in Italy during this period under ownership by BMW Motorrad).
Awards & Recognition
Recognitions
Brand Awards Heritage:
Husqvarna has a rich history of awards and victories in various off-road racing disciplines, contributing to the performance reputation of their models.
Ratings
Model Specific Awards:
Specific awards for the 2007 TE/TC/SM/SMR models would be found in contemporary motorcycle press reviews and competition results.