Husqvarna TE310 2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: TE310 Year: 2010 Codes Chassis Code: Not explicitly stated in product info, likely model-specific code 👋 Introduction Market Position Segment: Off-road / Enduro Motorcycle Target User: Husqvarna TE310 2010 owners, mechanics, enthusiasts Competitive Analysis Competitors 2010: KTM EXC series, Yamaha WR series, Honda CRF series, Suzuki RM-Z series, Kawasaki KX series Key Features Vehicle Engine Configuration: Single-cylinder, liquid-cooled, 4-stroke Frame Type: Steel trellis frame (common for Husqvarna enduro models of this era) Key Features Manual Benefit To Owner: Empowers owners to perform maintenance, diagnose issues, and undertake repairs themselves, saving time and money. Value Proposition: Provides definitive, factory-backed procedures for maintaining and repairing the TE310. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Overhaul, Diagnostics Page Count Estimated Pages: Hundreds (specific number not provided in product description) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English (Assumed based on typical market distribution) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, tuning, component inspection, timing, fuel injection, ignition Transmission: Clutch, gearbox disassembly and assembly, lubrication, troubleshooting Electrical System: Wiring diagrams, component testing, troubleshooting, lighting, ignition system, charging system Fuel System: Fuel pump, injectors, fuel pressure regulation, electronic fuel injection (EFI) system diagnostics Cooling System: Radiator, hoses, thermostat, water pump, coolant specifications and bleeding procedures Suspension: Front forks (rebuild, oil levels, valving), rear shock absorber (rebuild, adjustments), linkage components Brakes: Brake system overhaul, fluid types, bleeding procedures, caliper and master cylinder maintenance, rotor inspection Frame And Bodywork: Frame inspection, body panel removal and installation, seat, handlebars, footpegs Wheels And Tires: Wheel bearing maintenance, tire pressure, rim specifications, spoke tension (if applicable) Procedures Included Routine Maintenance: Oil change, filter replacement, spark plug replacement, air filter cleaning/replacement, chain adjustment/lubrication Major Repairs: Engine rebuild, gearbox overhaul, suspension fork servicing, clutch replacement Troubleshooting: Diagnostic flowcharts for common issues, fault code interpretation (if applicable) Technical Specifications: Torque values, clearances, fluid capacities, engine specifications, dimensional data Wiring Diagrams: Comprehensive electrical system schematics Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Diagnostic Level: Advanced diagnostics and troubleshooting Repair Scope: Full factory repair procedures 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within PDF (unless scanned images without OCR) Print Quality Quality: High-resolution, printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Displacement: Approximately 293cc (310cc designation often refers to approximate bore/stroke for marketing) Engine Type: 4-stroke, DOHC, 4-valve Bore X Stroke: Specific dimensions to be confirmed via manual, but typical for this displacement Cooling System: Liquid-cooled Performance Horsepower: Estimates range from 30-35 HP, varies with tuning and specific market regulations Torque: Specific figures to be confirmed, generally focused on low-to-mid range power for enduro riding Fuel System Injection Type: Electronic Fuel Injection (EFI) Throttle Body Size: Typically around 40-42mm for this class Lubrication Oil Type: JASO MA certified motorcycle oil (specific viscosity like 10W-40 or 15W-50 typically recommended) Ignition Ignition System: Digital CDI with electronic advance Exhaust System Type: Single exhaust with catalytic converter (depending on market region) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-plate Final Drive: Chain drive Optional Gear Ratios: Specific ratios detailed within the manual Features Shifting Mechanism: Standard foot-operated shift lever Transmission Oil Type: Specific motorcycle transmission oil or shared engine oil (confirm in manual) 📐 Dimensions Exterior Wheelbase: Approximately 1470 mm (57.9 inches) Seat Height: Approximately 950 mm (37.4 inches) Weights Dry Weight: Approximately 105 kg (231.5 lbs) Fuel Capacity: Approximately 7.5 - 8.5 Liters (1.98 - 2.25 Gallons) 🛡️ Safety Features Ratings Safety Certification: Not applicable for off-road motorcycles in the same way as street vehicles (DOT/ECE type approvals for specific components might apply) Active Features Braking System: Hydraulic disc brakes front and rear Passive Features Frame Construction: Designed for off-road durability and rider control 💡 Technology Features Infotainment Display Type: Digital LCD display (speedometer, odometer, trip meter, clock) Driver Assistance Assistance Systems: None typically found on this model (focused on raw off-road performance) Connectivity Connectivity Features: N/A Engine Management ECU: Engine Control Unit managing fuel injection and ignition timing. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10-15 hours of riding or annually (consult manual for exact recommendations) Air Filter Cleaning: Frequent cleaning recommended for off-road use (e.g., every few rides, depending on conditions) Spark Plug Replacement: Consult manual; typically around 100-200 hours Valve Clearance Check: Crucial for 4-stroke engines, typically every 50-100 hours (manual is definitive) Fluid Specifications Engine Oil Capacity: Approximately 1.0 - 1.2 Liters (check manual) Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water Brake Fluid Type: DOT 4 recommended Known Issues Common Wear Items: Clutch plates, piston and rings, valve stem seals (due to high-stress operation) Electrical...
Diagnostic flowcharts for common issues, fault code interpretation (if applicable)
Technical Specifications:
Torque values, clearances, fluid capacities, engine specifications, dimensional data
Wiring Diagrams:
Comprehensive electrical system schematics
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Diagnostic Level:
Advanced diagnostics and troubleshooting
Repair Scope:
Full factory repair procedures
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text within PDF (unless scanned images without OCR)
Print Quality
Quality:
High-resolution, printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Displacement:
Approximately 293cc (310cc designation often refers to approximate bore/stroke for marketing)
Engine Type:
4-stroke, DOHC, 4-valve
Bore X Stroke:
Specific dimensions to be confirmed via manual, but typical for this displacement
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimates range from 30-35 HP, varies with tuning and specific market regulations
Torque:
Specific figures to be confirmed, generally focused on low-to-mid range power for enduro riding
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Typically around 40-42mm for this class
Lubrication
Oil Type:
JASO MA certified motorcycle oil (specific viscosity like 10W-40 or 15W-50 typically recommended)
Ignition
Ignition System:
Digital CDI with electronic advance
Exhaust
System Type:
Single exhaust with catalytic converter (depending on market region)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive
Optional
Gear Ratios:
Specific ratios detailed within the manual
Features
Shifting Mechanism:
Standard foot-operated shift lever
Transmission Oil Type:
Specific motorcycle transmission oil or shared engine oil (confirm in manual)
📐 Dimensions
Exterior
Wheelbase:
Approximately 1470 mm (57.9 inches)
Seat Height:
Approximately 950 mm (37.4 inches)
Weights
Dry Weight:
Approximately 105 kg (231.5 lbs)
Fuel Capacity:
Approximately 7.5 - 8.5 Liters (1.98 - 2.25 Gallons)
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable for off-road motorcycles in the same way as street vehicles (DOT/ECE type approvals for specific components might apply)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Frame Construction:
Designed for off-road durability and rider control
💡 Technology Features
Infotainment
Display Type:
Digital LCD display (speedometer, odometer, trip meter, clock)
Driver Assistance
Assistance Systems:
None typically found on this model (focused on raw off-road performance)
Connectivity
Connectivity Features:
N/A
Engine Management
ECU:
Engine Control Unit managing fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 hours of riding or annually (consult manual for exact recommendations)
Air Filter Cleaning:
Frequent cleaning recommended for off-road use (e.g., every few rides, depending on conditions)
Spark Plug Replacement:
Consult manual; typically around 100-200 hours
Valve Clearance Check:
Crucial for 4-stroke engines, typically every 50-100 hours (manual is definitive)
Fluid Specifications
Engine Oil Capacity:
Approximately 1.0 - 1.2 Liters (check manual)
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 4 recommended
Known Issues
Common Wear Items:
Clutch plates, piston and rings, valve stem seals (due to high-stress operation)
Electrical Gremlins:
Some Husqvarna models of this era could experience intermittent electrical connections; manual aids in troubleshooting.
Suspension Seals:
Fork and shock seals are prone to wear with hard off-road use; regular servicing is key.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles has a long and storied history in motorcycle racing, particularly in motocross and enduro, dating back to the early 20th century.
Model Evolution
Evolutionary Context:
The TE series represents Husqvarna's commitment to the enduro market, offering a blend of performance and off-road capability. The TE310 is positioned as a lighter, more agile option within the 300-450cc enduro class.
Production
Manufacturing Origin:
Italy (historically, prior to ownership changes)
Ownership Context:
This era (2010) falls under the ownership of Cagiva Group (MV Agusta) before its acquisition by BMW Motorrad.
🏆 Awards & Recognition
Recognitions
Racing Success:
Husqvarna has a strong pedigree in enduro and rally racing, though specific awards for the 2010 TE310 model are not highlighted in the product description.
Ratings
Owner Satisfaction:
Varies by owner; generally positive for performance, though maintenance can be more involved than Japanese counterparts.
Certifications
Emissions Compliance:
Designed to meet emissions standards for its intended market at the time of manufacture.