The TE510, produced for the 2010 model year, is a formidable dual-sport motorcycle renowned for its powerful four-stroke, single-cylinder 503cc engine, capable suspension featuring Öhlins components, and a lightweight chassis designed for exceptional off-road prowess. This iteration represents a refinement of a potent dual-sport platform, building on extensive heritage and success in off-road motorsports. With its robust build and premium components, the TE510 is engineered to deliver outstanding performance and reliability for enthusiast riders and demanding terrain. This comprehensive workshop service and repair manual provides detailed instructions for maintaining and repairing the 2010 TE510. It covers a wide array of systems, including engine overhaul, transmission maintenance, fuel injection diagnostics, electrical system troubleshooting, suspension servicing, and brake system repairs. The manual offers in-depth guidance from basic scheduled maintenance, such as oil changes and filter replacements, to complete component rebuilds and advanced troubleshooting for potential issues. It is an essential resource for owners and technicians aiming to ensure the optimal performance and longevity of their TE510. 🏷️ Basic Information Identification Make: Husqvarna Model: TE510 Year: 2010 Product Type: Workshop Service Repair Manual Generation Generation: Second Generation (2008-2010) Codes Chassis Code Prefix: FMI 👋 Introduction Market Position Segment: Dual-sport / Enduro Motorcycle Target Audience: Enthusiast riders, DIY mechanics, professional service centers. Competitive Analysis Competitors 2010: KTM EXC Series, Yamaha WR Series, Honda CRF-X Series, Kawasaki KLX Series, Suzuki DR-Z Series. Key Features Vehicle Strengths: Powerful engine, capable suspension, lightweight chassis for off-road prowess. Manual Value Proposition: Empowers owners to perform all necessary maintenance and repairs, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Page Count Estimated Pages: Hundreds (as stated, specific count not provided) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive overhaul, tuning, diagnostics, fuel injection, ignition, lubrication, cooling. Transmission: Clutch operation, gearbox disassembly, inspection, assembly, maintenance. Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel tank, lines, EFI system diagnostics. Electrical System: Wiring diagrams, battery, charging system, ignition system, lighting, starting system, sensors, ECU. Suspension: Front fork (Marzocchi Shiver USD), rear shock absorber (Öhlins TTX), linkage system, adjustment, service. Brakes: Front and rear brake caliper service, master cylinder, hydraulic lines, bleeding procedure, disc and pad replacement. Cooling System: Radiator, fan, hoses, coolant type, fluid capacity, thermostat operation. Frame And Bodywork: Frame inspection, plastic body panel removal and installation, seat, fuel tank mounting. Wheels And Tires: Spoke tensioning, rim maintenance, tire installation, balancing, recommended pressures. Exhaust System: Exhaust pipe removal, muffler, gasket replacement, emission control (if applicable). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, bolt torquing. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable). Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly. Rebuilds: Engine top-end and bottom-end rebuild procedures, transmission rebuild. Calibration: ECU remapping or tuning procedures (may be limited without specific tools). Technical Depth Depth: Comprehensive from basic maintenance to full engine and component rebuilds. Diagnostic Level: Advanced, including electrical system diagnosis and fuel injection system troubleshooting. Special Tools: Lists required special tools for specific procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, allowing quick information retrieval. Print Quality Printability: Designed for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality Recommendation: For printed copies, recommend heavy-duty paper for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder Displacement: 503 cc (approximate) Bore X Stroke: 98 mm x 67.4 mm Valve Train: DOHC, 4 valves Cooling System: Liquid-cooled Performance Horsepower Estimated: Approx. 50-55 HP (manufacturer specific) Torque Estimated: Approx. 50 Nm (manufacturer specific) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91-98 RON recommended) Lubrication System Oil Type: Semi-synthetic or fully synthetic 10W-50 Motorcycle Oil (API SG or higher, JASO MA) Oil Capacity W Filter: Approx. 1.5 Liters 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet multi-plate Final Drive: O-ring chain, 520 pitch Features Gear Ratios: Specific ratios detailed within the manual. Fluid Specifications Transmission Oil Type: Same as engine oil (10W-50 Motorcycle Oil, JASO MA) 📐 Dimensions Exterior Length: Approx. 2180 mm (varies slightly) Width: Approx. 820 mm (varies slightly) Height: Approx. 1240 mm (varies slightly) Weights Dry Weight: Approx. 119 kg Wet Weight Estimated: Approx. 130 kg (with fluids) Ground Clearance: Approx. 360 mm Seat Height: Approx. 955 mm 🛡️ Safety Features Ratings Safety Certification: CE, EPA (depending on market) Active Features Braking System: Hydraulic disc brakes front and rear Lighting: Headlight, taillight, brake light, turn signals (market dependent). Passive Features Chassis Design: Durable steel frame for off-road abuse. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Instrumentation: Digital LCD display including speedometer, odometer, trip meters, tachometer, engine hour meter, neutral indicator. Driver Assistance Rider Aids: None...