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Husqvarna TXC449 2011 Service Repair Workshop Manual

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The TXC449, produced in 2011, is a high-performance, single-cylinder, four-stroke off-road motorcycle engineered for competition motocross and cross-country racing. Building on a rich Swedish heritage, this model incorporates advanced WP Suspension components and a robust chassis designed for durability in demanding terrain. Its liquid-cooled 449cc engine, featuring DOHC and 4 valves, delivers an estimated 50-55 horsepower, with a 6-speed sequential manual transmission and wet, multi-plate clutch providing precise control. The TXC449 represents a significant development in off-road racing lineage, competing with established brands in its segment. This workshop service manual provides comprehensive coverage for the TXC449 (2011), encompassing all aspects of service and repair. It details engine mechanicals, fuel and cooling systems, transmission, drivetrain, brakes, suspension, and the electrical system, along with bodywork and frame maintenance. The manual includes step-by-step procedures for disassembly, assembly, adjustments, and diagnostics, alongside essential technical specifications, torque values, and special tool requirements. Its purpose is to empower owners and technicians with the knowledge necessary for routine maintenance, troubleshooting, and complete overhauls, ensuring the optimal performance and longevity of the motorcycle. 🏷️ Basic Information Identification Make: Husqvarna Model: TXC449 Year: 2011 Codes Product Code: HUSQ-TXC449-2011-SM 👋 Introduction Market Position Segment: Competition Motocross / Off-road Racing Competitive Analysis Competitors: KTM EXC, Yamaha YZ-F, Honda CRF-X, Kawasaki KX-F, Suzuki RM-Z Key Features Bike Type: High-performance off-road motorcycle designed for competition Engine Layout: Single-cylinder, four-stroke Suspension Design: Advanced WP Suspension components Manual Purpose: Empowering owners and technicians with comprehensive repair knowledge for optimal performance and longevity. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhaul Page Count Estimated Page Count: 300+ Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, piston, crankshaft, camshaft, valve train, timing Fuel System: Fuel injection system, fuel pump, injectors, fuel filter, throttle body Cooling System: Radiator, water pump, coolant hoses, thermostat Exhaust System: Exhaust manifold, muffler, catalytic converter (if applicable) Transmission: Clutch assembly, gearbox, gear selection, lubrication Drivetrain: Chain drive, sprockets, swingarm, rear suspension linkage Brakes: Front and rear brake calipers, master cylinders, brake lines, pads, rotors, bleeding procedures Suspension: Front forks (compression, rebound, oil level), rear shock absorber, linkage maintenance Electrical System: Battery, charging system (stator, regulator/rectifier), ignition system, starter motor, lighting, wiring diagrams Cooling Fan: Cooling fan operation and troubleshooting Bodywork And Frame: Body panels, seat, fuel tank, frame inspection, handlebars Wheels And Tires: Wheel bearing replacement, tire pressure, wheel balancing Controls: Throttle control, clutch lever, brake levers, gear shifter Troubleshooting: Diagnostic charts for common problems and solutions Procedures Included Preventive Maintenance: Regular service checks, lubrication points, filter replacements Corrective Maintenance: Step-by-step repair instructions for all major components Disassembly And Assembly: Detailed procedures for dismantling and reassembling all vehicle systems Adjustment Procedures: Carburetor synchronization (if applicable), chain tension, clutch free play Diagnostic Procedures: Troubleshooting guides, fault code interpretation (if applicable) Torque Specifications: Precise torque values for all critical fasteners Special Tool Requirements: Identification of specific tools needed for certain repairs Technical Depth Depth: Comprehensive: Covers routine maintenance to full engine rebuilds and advanced diagnostics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High resolution, clear text and diagrams, printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 449cc (approximately) Bore X Stroke: Refer to manual for exact specifications Compression Ratio: Refer to manual for exact specifications Valve Train: DOHC, 4 valves Cooling System: Liquid-cooled Performance Horsepower: Estimated 50-55 HP (Varies with tuning and exhaust) Torque: Refer to manual for exact specifications Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 90 octane Fluid Specifications Engine Oil Type: Synthetic 4-stroke motorcycle oil, SAE 10W-50 (Refer to manual for precise specification and capacity) Coolant Type: Permanent Antifreeze/Coolant (Ethylene Glycol based, 50/50 mix with distilled water) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Optional Gear Ratios: Refer to manual for different gearing options or aftermarket considerations Features Clutch Type: Wet, multi-plate Fluid Specifications Transmission Oil Type: Refer to manual for specific transmission lubricant (often shared with engine oil or a dedicated gear oil) 📐 Dimensions Exterior Wheelbase: Refer to manual for exact specifications Seat Height: Refer to manual for exact specifications Weights Dry Weight: Refer to manual for exact specifications (typically around 240-250 lbs) Fuel Tank Capacity: Refer to manual for exact specifications (typically around 2.2-2.5 gallons) Wheels And Tires Front Tire Size: 80/100-21 (typical) Rear Tire Size: 110/90-19 (typical) Wheel Bolt Pattern: N/A (Spoked wheels, hub mounting) 🛡️ Safety Features Ratings Safety Certifications: N/A (Competition Off-Road Vehicle) Active Features Braking System: Hydraulic disc brakes (front and rear) for superior stopping power Passive Features Frame Construction: Robust chassis designed for off-road durability 💡 Technology Features Infotainment Infotainment...
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Husqvarna TXC449 2011 Service Repair Workshop ManualHusqvarna TXC449 2011 Service Repair Workshop ManualHusqvarna TXC449 2011 Service Repair Workshop Manual
The TXC449, produced in 2011, is a high-performance, single-cylinder, four-stroke off-road motorcycle engineered for competition motocross and cross-country racing. Building on a rich Swedish heritage, this model incorporates advanced WP Suspension components and a robust chassis designed for durability in demanding terrain. Its liquid-cooled 449cc engine, featuring DOHC and 4 valves, delivers an estimated 50-55 horsepower, with a 6-speed sequential manual transmission and wet, multi-plate clutch providing precise control. The TXC449 represents a significant development in off-road racing lineage, competing with established brands in its segment. This workshop service manual provides comprehensive coverage for the TXC449 (2011), encompassing all aspects of service and repair. It details engine mechanicals, fuel and cooling systems, transmission, drivetrain, brakes, suspension, and the electrical system, along with bodywork and frame maintenance. The manual includes step-by-step procedures for disassembly, assembly, adjustments, and diagnostics, alongside essential technical specifications, torque values, and special tool requirements. Its purpose is to empower owners and technicians with the knowledge necessary for routine maintenance, troubleshooting, and complete overhauls, ensuring the optimal performance and longevity of the motorcycle.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TXC449
Year:
2011
Codes
Product Code:
HUSQ-TXC449-2011-SM
👋 Introduction
Market Position
Segment:
Competition Motocross / Off-road Racing
Competitive Analysis
Competitors:
KTM EXC, Yamaha YZ-F, Honda CRF-X, Kawasaki KX-F, Suzuki RM-Z
Key Features
Bike Type:
High-performance off-road motorcycle designed for competition
Engine Layout:
Single-cylinder, four-stroke
Suspension Design:
Advanced WP Suspension components
Manual Purpose:
Empowering owners and technicians with comprehensive repair knowledge for optimal performance and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, piston, crankshaft, camshaft, valve train, timing
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter, throttle body
Cooling System:
Radiator, water pump, coolant hoses, thermostat
Exhaust System:
Exhaust manifold, muffler, catalytic converter (if applicable)
Transmission:
Clutch assembly, gearbox, gear selection, lubrication
Drivetrain:
Chain drive, sprockets, swingarm, rear suspension linkage
Brakes:
Front and rear brake calipers, master cylinders, brake lines, pads, rotors, bleeding procedures
Suspension:
Front forks (compression, rebound, oil level), rear shock absorber, linkage maintenance
Electrical System:
Battery, charging system (stator, regulator/rectifier), ignition system, starter motor, lighting, wiring diagrams
Cooling Fan:
Cooling fan operation and troubleshooting
Bodywork And Frame:
Body panels, seat, fuel tank, frame inspection, handlebars
Wheels And Tires:
Wheel bearing replacement, tire pressure, wheel balancing
Controls:
Throttle control, clutch lever, brake levers, gear shifter
Troubleshooting:
Diagnostic charts for common problems and solutions
Procedures Included
Preventive Maintenance:
Regular service checks, lubrication points, filter replacements
Corrective Maintenance:
Step-by-step repair instructions for all major components
Disassembly And Assembly:
Detailed procedures for dismantling and reassembling all vehicle systems
Adjustment Procedures:
Carburetor synchronization (if applicable), chain tension, clutch free play
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation (if applicable)
Torque Specifications:
Precise torque values for all critical fasteners
Special Tool Requirements:
Identification of specific tools needed for certain repairs
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to full engine rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High resolution, clear text and diagrams, printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
449cc (approximately)
Bore X Stroke:
Refer to manual for exact specifications
Compression Ratio:
Refer to manual for exact specifications
Valve Train:
DOHC, 4 valves
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimated 50-55 HP (Varies with tuning and exhaust)
Torque:
Refer to manual for exact specifications
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 90 octane
Fluid Specifications
Engine Oil Type:
Synthetic 4-stroke motorcycle oil, SAE 10W-50 (Refer to manual for precise specification and capacity)
Coolant Type:
Permanent Antifreeze/Coolant (Ethylene Glycol based, 50/50 mix with distilled water)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Optional
Optional Gear Ratios:
Refer to manual for different gearing options or aftermarket considerations
Features
Clutch Type:
Wet, multi-plate
Fluid Specifications
Transmission Oil Type:
Refer to manual for specific transmission lubricant (often shared with engine oil or a dedicated gear oil)
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for exact specifications
Seat Height:
Refer to manual for exact specifications
Weights
Dry Weight:
Refer to manual for exact specifications (typically around 240-250 lbs)
Fuel Tank Capacity:
Refer to manual for exact specifications (typically around 2.2-2.5 gallons)
Wheels And Tires
Front Tire Size:
80/100-21 (typical)
Rear Tire Size:
110/90-19 (typical)
Wheel Bolt Pattern:
N/A (Spoked wheels, hub mounting)
🛡️ Safety Features
Ratings
Safety Certifications:
N/A (Competition Off-Road Vehicle)
Active Features
Braking System:
Hydraulic disc brakes (front and rear) for superior stopping power
Passive Features
Frame Construction:
Robust chassis designed for off-road durability
💡 Technology Features
Infotainment
Infotainment System:
N/A (Competition off-road motorcycle focus)
Driver Assistance
Traction Control:
N/A (No electronic rider aids on this model)
Connectivity
Connectivity Features:
N/A (Analog instrumentation typical)
Instrumentation
Dashboard:
Digital/Analog combination displaying speed, RPM, odometer, trip meter, and warning lights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15-20 hours of riding or annually (refer to manual for precise recommendation)
Air Filter Cleaning:
Every 5-10 hours of riding, or as needed based on conditions
Spark Plug Replacement:
Refer to manual, typically around 30-50 hours or as performance dictates
Chain And Sprockets:
Regular inspection, cleaning, lubrication, and adjustment (based on wear and stretch)
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid
Clutch Fluid Type:
DOT 4 brake fluid (for hydraulic clutch systems)
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, fork seals, chain and sprockets
Potential Electrical:
Wiring harness integrity, regulator/rectifier reliability (common on some models of this era)
Engine Performance:
Proper jetting/mapping for EFI is crucial for optimal power delivery
📚 Vehicle History
Brand Heritage
Brand Origins:
Husqvarna Motorcycles, Sweden (Founded 1903), now part of KTM Group
Model Evolution
Txc Series:
Represents Husqvarna's foray into cross-country and enduro racing models.
Txc449 Development:
Incorporated technological advancements and performance enhancements over previous Husqvarna off-road models.
Production
Manufacturing Location:
Likely Italy (under previous ownership/partnership or during development phase)
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