Clutch operation and adjustment, gearbox disassembly/assembly, chain and sprockets maintenance, final drive ratios
Chassis Suspension:
Frame inspection, front fork (upside-down telescopic hydraulic) service and adjustments, rear shock absorber (monoshock) service and linkage maintenance, wheel bearing service
Braking System:
Hydraulic brake system inspection, caliper service, pad replacement, master cylinder maintenance, bleeding procedures, disc rotor specifications
Electrical System:
Wiring diagrams, lighting system, battery maintenance, starter motor, charging system, troubleshooting electrical faults, CDI unit service
Fuel System:
Fuel tank, fuel lines, fuel pump, carburetor model and jetting specifications (if applicable), fuel injection system components and diagnostics
Exhaust System:
Exhaust pipe and silencer inspection, gasket replacement, performance modifications considerations
Cooling System:
Radiator inspection, coolant type and capacity, fan operation, thermostat service
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug replacement, valve clearance checks, brake fluid changes
Troubleshooting:
Common problems and their solutions, diagnostic charts for engine performance, electrical issues, starting problems
Carburetor idle speed and mixture adjustment, clutch lever free play adjustment, throttle cable adjustment, chain slack adjustment, suspension sag adjustment
Diagnostics:
Fault finding for engine, electrical, and mechanical systems, using diagnostic tools (if applicable)
Calibration:
Speedometer calibration (if applicable), EFI system calibration (if applicable)
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and troubleshooting guides.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typically)
Print Quality
Print Readability:
High, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single Cylinder, Liquid-Cooled
Displacement:
500.1 cc (30.5 cu. in.)
Bore X Stroke:
96 mm x 69.1 mm (3.78 in. x 2.72 in.)
Compression Ratio:
12.0:1
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower Estimated:
~50-55 HP (at crankshaft, manufacturer dependent)
Torque Estimated:
~45-48 Nm (at crankshaft, manufacturer dependent)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Mikuni EFI System - specific model may vary)
Fuel Type:
Unleaded Gasoline (91 Octane or higher)
Lubrication
Oil Type:
Synthetic 4-stroke motorcycle oil (e.g., SAE 10W-40 or 15W-50, API SG or higher, JASO MA compliant)
Oil Capacity W Filter:
~1.7 Liters (1.8 US qt.)
Cooling System
Coolant Type:
Permanent Antifreeze (Ethylene Glycol based, 50/50 mix with distilled water)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain driven
Gear Ratios:
Refer to manual for specific gear ratios (e.g., 1st: 2.23, 2nd: 1.75, 3rd: 1.40, 4th: 1.17, 5th: 1.00, 6th: 0.88)
Fluid Type
Transmission Oil:
Engine oil (refer to engine oil specification)
Fluid Capacity
Transmission Oil Capacity:
~0.7 Liters (0.7 US qt.)
📐 Dimensions
Exterior
Length:
~2190 mm (86.2 in.)
Width:
~820 mm (32.3 in.)
Height:
~1280 mm (50.4 in.)
Wheelbase:
~1480 mm (58.3 in.)
Ground Clearance:
~320 mm (12.6 in.)
Weights
Dry Weight:
~115 kg (253.5 lbs.)
Wet Weight Estimated:
~125 kg (275.6 lbs.)
Suspension
Front Suspension Travel:
~300 mm (11.8 in.)
Rear Suspension Travel:
~320 mm (12.6 in.)
Wheels Tires
Front Wheel Size:
21 inch
Rear Wheel Size:
18 inch
Front Tire Size:
90/90-21 (typical)
Rear Tire Size:
140/80-18 (typical)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for off-road motorcycles in a formal sense; designed for off-road use with emphasis on rider control and protection.
Active Features
Braking System:
Hydraulic disc brakes front and rear for responsive stopping power.
Suspension Performance:
High-quality suspension components (e.g., Marzocchi forks, Sachs shock) for stability and control over rough terrain.
Passive Features
Chassis Design:
Robust frame construction for durability and rider confidence.
Ergonomics:
Designed for optimal rider positioning and control during demanding off-road conditions.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Pure off-road focused motorcycle, no infotainment features).
Driver Assistance
Assistance Features:
N/A (No electronic rider aids like ABS, traction control found on street bikes).
Connectivity
Connectivity Features:
N/A
Engine Management
Efi System:
Mikuni fuel injection system providing precise fuel delivery and throttle response.
Ignition System:
Digital CDI ignition for optimal spark timing across the rev range.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 hours of riding, or every 6 months (whichever comes first), check manual for specific recommendations.
Oil Filter Replacement:
With every engine oil change.
Air Filter Cleaning:
After every ride in dusty conditions, or every 5-10 hours. Replacement as needed.
Chain Lubrication Adjustment:
Every 5-10 hours of riding, or after washing/wet conditions.
Spark Plug Inspection:
Every 20-30 hours of riding.
Valve Clearance Check:
Every 40-60 hours of riding, or as specified in the manual.
Brake Fluid Flush:
Every 12 months or 200 hours.
Fluid Specifications
Coolant Type:
Mixture of 50% Ethylene Glycol based antifreeze and 50% distilled water.
Occasional issues with EFI sensors, stator output, or water pump seal can be reported by some owners. Specific to the 2010 model, some riders have noted a need for careful clutch adjustment and potentially upgrading cooling fan performance in extreme conditions.
Recommended Filters
Oil Filter Part Number:
Refer to manual or genuine Husqvarna/aftermarket supplier for specific part number (e.g., Hiflofiltro HF155, K&N KN-155).
Air Filter Part Number:
Refer to manual or genuine Husqvarna/aftermarket supplier for specific part number (e.g., Twin Air 152104).
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, originating from Sweden, is one of the oldest motorcycle manufacturers in the world, founded in 1689 as a firearms manufacturer.
Offroad Legacy:
Strong heritage in off-road racing, including numerous motocross and enduro championships.
Model Evolution
Evolution 2010:
The 2010 TXC510 was part of a generation that saw significant updates and improvements from previous models, often benefiting from BMW ownership which provided engineering and development resources.
Previous Models:
Successor to previous TE510 and TC510 models, with the TXC designation often indicating a hybrid or dual-purpose off-road focus.
Production
Manufacturing Location:
Italy (under BMW Motorrad ownership during this period)
Production Years:
The 510cc engine platform has been in production for many years, with specific TXC510 models appearing around the late 2000s.
🏆 Awards & Recognition
Recognitions
Awards History:
While specific awards for the 2010 TXC510 might not be widely publicized in consumer reviews, Husqvarna motorcycles generally have a strong reputation in off-road racing circles and receive positive feedback from specialist publications for their performance and handling characteristics.
Ratings
Performance Ratings:
Often rated highly by off-road enthusiasts for its power delivery and chassis dynamics in its class.