2011 Husqvarna WRE 125 SMS 125 Workshop Service Repair Manual Download 11 PDF
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Basic Information Identification Make: Husqvarna Model: WRE 125 / SMS 125 Year: 2011 Codes Manual Product Code: 2011_Husqvarna_WRE_SMS_125_Workshop_Service_Repair_Manual_Download_11_PDF Introduction Market Position Segment: Lightweight off-road/supermoto motorcycles, appealing to younger riders, enthusiasts, and those seeking agile performance. Target Audience: DIY mechanics, motorcycle repair shops, and owners who prefer to perform their own maintenance and repairs. Competitive Analysis Competitors: KTM EXC 125, Yamaha YZ125, Honda CR125R (older models), GasGas EC 125. Key Features Features: Emphasis on comprehensive OEM information, detailed procedures, torque specifications, and troubleshooting guides for the 2011 models. Manual Value Value Proposition: Provides essential technical data and repair guidance to maintain the Husqvarna WRE 125 and SMS 125, ensuring optimal performance and longevity. Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Pages: Likely extensive, typical for a full workshop manual, often 300-800+ pages, exact count not specified in product info but indicated as '11 PDF' suggesting multiple interconnected documents or a comprehensive multi-file download. Manual Type Type: OEM (Original Equipment Manufacturer) Workshop Service Repair Manual Language Language: Likely English, as is standard for OEM manuals distributed globally for this segment. May contain diagrams with minimal text. Format Format: Digital Download (PDF) Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures for the 125cc two-stroke engine. Cooling System: Radiator, coolant hoses, water pump, thermostat, and related components maintenance and repair. Fuel System: Carburetor (likely Mikuni VM28 or similar), fuel tank, fuel lines, fuel filter servicing and adjustment. Ignition System: CDI unit, ignition coil, spark plug, stator, and wiring diagnosis and repair. Exhaust System: Expansion chamber, silencer maintenance and inspection. Transmission And Clutch: Gearbox inspection, maintenance, and repair, clutch operation, adjustments, and component replacement. Suspension Front: Upside-down (USD) front fork service, including oil changes, seal replacement, and damping adjustments. Suspension Rear: Monoshock rear suspension system service, including linkage maintenance, shock absorber inspection, and adjustment. Brakes Front: Hydraulic disc brake system service, including caliper overhaul, master cylinder maintenance, pad replacement, and bleeding procedures. Brakes Rear: Hydraulic disc brake system service, including caliper overhaul, master cylinder maintenance, pad replacement, and bleeding procedures. Wheel And Tire: Wheel bearing service, spoke tensioning, tire replacement, and balancing procedures. Electrical System: Wiring diagrams, lighting system, battery, starter motor (if applicable), and general electrical troubleshooting. Frame And Bodywork: Frame inspection, fairing removal and installation, seat, fuel tank mounting, and handlebar components. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, brake fluid checks, spark plug checks and replacement. Troubleshooting Guides: Diagnostic charts and procedures for common problems, performance issues, and starting difficulties. Rebuilding Procedures: Detailed instructions for rebuilding major components like the engine, carburetor, brake calipers, and suspension forks. Specifications And Tolerances: Precise torque values, clearances, measurements, and wear limits for all serviceable parts. Special Tool Requirements: Identification of necessary special tools for specific repair procedures. Technical Depth Depth: Comprehensive, covering everything from basic checks and adjustments to complete engine and component overhauls. Diagnostic Capabilities: Detailed troubleshooting trees and symptom-based diagnostic guidance. Diagnostic Tools: Information on electrical testing procedures and potential use of diagnostic equipment if applicable to the era. Manual Specifications File Format Format Details: PDF files. Typically designed for easy navigation, searching, and printing of individual pages or sections. Print Quality Quality: High-resolution scans or digitally created documents, ensuring clarity of text and diagrams. Suitable for printing. Binding Type Binding: N/A (Digital Download). If printed, would typically be a comb-bound or saddle-stitched booklet format for workshop use. Paper Type Paper Quality: N/A (Digital Download). Original OEM manuals would use durable, often glossy paper for longevity in workshop environments. Engine Specifications Primary Engine Type: 125cc Liquid-Cooled Two-Stroke Single Cylinder Bore X Stroke: Typically around 54mm x 54.5mm (exact for 2011 model to be confirmed in manual). Displacement: 124.8 cc Power Output: Estimated 30-35 HP (subject to specific model variant and tuning; exact figures in manual). Torque: Not typically a primary metric for this class of engine, but torque figures will be present in the manual. Fuel System Carburetor: Likely Mikuni VM28 or similar single carburetor. Manual will detail jetting, float height, and adjustment. Fuel Type: Unleaded gasoline with appropriate two-stroke oil pre-mix (manual will specify ratio). Lubrication Oil System: Premix lubrication or separate oil injection system (depending on specific sub-model, manual will clarify). Ignition Ignition Type: Digital CDI (Capacitor Discharge Ignition) Cooling Cooling Method: Liquid-Cooled Transmission Standard Type: 6-Speed Manual Transmission Optional Options: N/A for this model variant. Features Clutch Type: Wet, Multi-plate Clutch. Manual will detail service and adjustment. Gear Ratios: Specific gear ratios for each of the 6 speeds will be detailed in the manual. Fluid Specifications Transmission Oil Type: Manual will specify appropriate gearbox oil grade and capacity (e.g., SAE 75W/80 or SAE 10W/40 motorcycle specific). Dimensions Exterior Wheelbase: Approx. 1430-1450 mm (WRE) / 1450-1470 mm (SMS) - exact in manual. Seat Height:...
Emphasis on comprehensive OEM information, detailed procedures, torque specifications, and troubleshooting guides for the 2011 models.
Manual Value
Value Proposition:
Provides essential technical data and repair guidance to maintain the Husqvarna WRE 125 and SMS 125, ensuring optimal performance and longevity.
Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Estimated Pages:
Likely extensive, typical for a full workshop manual, often 300-800+ pages, exact count not specified in product info but indicated as '11 PDF' suggesting multiple interconnected documents or a comprehensive multi-file download.
Manual Type
Type:
OEM (Original Equipment Manufacturer) Workshop Service Repair Manual
Language
Language:
Likely English, as is standard for OEM manuals distributed globally for this segment. May contain diagrams with minimal text.
Format
Format:
Digital Download (PDF)
Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for the 125cc two-stroke engine.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, and related components maintenance and repair.
Fuel System:
Carburetor (likely Mikuni VM28 or similar), fuel tank, fuel lines, fuel filter servicing and adjustment.
Ignition System:
CDI unit, ignition coil, spark plug, stator, and wiring diagnosis and repair.
Exhaust System:
Expansion chamber, silencer maintenance and inspection.
Transmission And Clutch:
Gearbox inspection, maintenance, and repair, clutch operation, adjustments, and component replacement.
Suspension Front:
Upside-down (USD) front fork service, including oil changes, seal replacement, and damping adjustments.
Suspension Rear:
Monoshock rear suspension system service, including linkage maintenance, shock absorber inspection, and adjustment.
Brakes Front:
Hydraulic disc brake system service, including caliper overhaul, master cylinder maintenance, pad replacement, and bleeding procedures.
Brakes Rear:
Hydraulic disc brake system service, including caliper overhaul, master cylinder maintenance, pad replacement, and bleeding procedures.
Wheel And Tire:
Wheel bearing service, spoke tensioning, tire replacement, and balancing procedures.
Electrical System:
Wiring diagrams, lighting system, battery, starter motor (if applicable), and general electrical troubleshooting.
Frame And Bodywork:
Frame inspection, fairing removal and installation, seat, fuel tank mounting, and handlebar components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, brake fluid checks, spark plug checks and replacement.
Troubleshooting Guides:
Diagnostic charts and procedures for common problems, performance issues, and starting difficulties.
Rebuilding Procedures:
Detailed instructions for rebuilding major components like the engine, carburetor, brake calipers, and suspension forks.
Specifications And Tolerances:
Precise torque values, clearances, measurements, and wear limits for all serviceable parts.
Special Tool Requirements:
Identification of necessary special tools for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic checks and adjustments to complete engine and component overhauls.
Diagnostic Capabilities:
Detailed troubleshooting trees and symptom-based diagnostic guidance.
Diagnostic Tools:
Information on electrical testing procedures and potential use of diagnostic equipment if applicable to the era.
Manual Specifications
File Format
Format Details:
PDF files. Typically designed for easy navigation, searching, and printing of individual pages or sections.
Print Quality
Quality:
High-resolution scans or digitally created documents, ensuring clarity of text and diagrams. Suitable for printing.
Binding Type
Binding:
N/A (Digital Download). If printed, would typically be a comb-bound or saddle-stitched booklet format for workshop use.
Paper Type
Paper Quality:
N/A (Digital Download). Original OEM manuals would use durable, often glossy paper for longevity in workshop environments.
Engine Specifications
Primary Engine
Type:
125cc Liquid-Cooled Two-Stroke Single Cylinder
Bore X Stroke:
Typically around 54mm x 54.5mm (exact for 2011 model to be confirmed in manual).
Displacement:
124.8 cc
Power Output:
Estimated 30-35 HP (subject to specific model variant and tuning; exact figures in manual).
Torque:
Not typically a primary metric for this class of engine, but torque figures will be present in the manual.
Fuel System
Carburetor:
Likely Mikuni VM28 or similar single carburetor. Manual will detail jetting, float height, and adjustment.
Fuel Type:
Unleaded gasoline with appropriate two-stroke oil pre-mix (manual will specify ratio).
Lubrication
Oil System:
Premix lubrication or separate oil injection system (depending on specific sub-model, manual will clarify).
Ignition
Ignition Type:
Digital CDI (Capacitor Discharge Ignition)
Cooling
Cooling Method:
Liquid-Cooled
Transmission
Standard
Type:
6-Speed Manual Transmission
Optional
Options:
N/A for this model variant.
Features
Clutch Type:
Wet, Multi-plate Clutch. Manual will detail service and adjustment.
Gear Ratios:
Specific gear ratios for each of the 6 speeds will be detailed in the manual.
Fluid Specifications
Transmission Oil Type:
Manual will specify appropriate gearbox oil grade and capacity (e.g., SAE 75W/80 or SAE 10W/40 motorcycle specific).
Dimensions
Exterior
Wheelbase:
Approx. 1430-1450 mm (WRE) / 1450-1470 mm (SMS) - exact in manual.
Seat Height:
Approx. 910-930 mm - exact in manual.
Weights
Dry Weight:
Approx. 95-100 kg - exact in manual.
Fuel Tank Capacity:
Approx. 7-9 Liters - exact in manual.
Safety Features
Ratings
Crash Test Data:
N/A for off-road motorcycles. Focus is on rider protection and vehicle stability.
Active Features
Braking System:
Hydraulic disc brakes front and rear, designed for effective stopping power.
Suspension Performance:
Quality suspension systems (USD front forks, monoshock rear) contributing to stability and control.
Passive Features
Frame Construction:
Chromoly steel frame providing rigidity and impact absorption.
Handlebar Design:
Fat bar handlebars for improved rider control and vibration damping.
Technology Features
Infotainment
Infotainment System:
N/A. This is an off-road motorcycle focused on performance and utility, not infotainment.
Driver Assistance
Assistance Features:
N/A. No electronic rider aids like ABS or traction control are present on this model.
Connectivity
Connectivity Options:
N/A. No Bluetooth or Wi-Fi connectivity features.
Engine Management
ECU Features:
Basic CDI ignition control. Manual will cover timing checks and related components.
Maintenance
Service Intervals
Oil Change Engine:
Specific intervals for engine oil (if applicable, for gearbox) and gearbox oil changes will be detailed in the manual, typically every 10-20 hours of use or annually.
Spark Plug Check:
Regular checks recommended, typically every 10-20 hours of use. Manual will specify type and gap.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (every 5-10 hours).
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment (every 5-10 hours).
Suspension Service:
Fork oil changes typically every 20-40 hours; rear shock linkage lubrication annually or as needed.
Fluid Specifications
Coolant:
Manual will specify recommended coolant type (e.g., ethylene glycol-based antifreeze mixture) and capacity.
Brake Fluid:
DOT 4 hydraulic brake fluid recommended. Manual will specify replacement intervals and bleeding procedures.
Known Issues
Common Wear Items:
Clutch plates, piston rings, spark plugs, air filter, and wheel bearings are common wear items requiring regular inspection and replacement.
Carburetor Tuning:
Carburetor may require re-jetting or adjustment based on altitude, temperature, and modifications.
Exhaust Carbon Buildup:
Two-stroke expansion chambers can accumulate carbon, requiring periodic cleaning or decoking.
Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles has a long history dating back to 1903, with a strong lineage in off-road and motocross racing.
Model Evolution
Evolution:
The 125cc two-stroke models have been a staple for Husqvarna, evolving through various chassis and engine updates. The 2011 models reflect advancements in suspension and chassis design common during that period.
Production
Manufacturing Location:
Traditionally manufactured in Sweden, though production location may have shifted or been influenced by parent company ownership changes (e.g., BMW ownership around this period).
Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2011 model year are not widely documented, but Husqvarna motorcycles generally receive acclaim for their off-road capabilities and competitive performance in their respective classes.