This manual pertains to the Hyster E004 Series IC Engined Forklift Trucks, including models such as the S3.50XM (S70XM), S4.00XM (S80XM), S4.50XM (S100XM), and S5.50XM (S120XM) variants. Hyster, a recognized leader in material handling equipment, has engineered these forklifts for robust performance and reliability in demanding industrial environments. This illustrated factory spare parts list provides comprehensive coverage of the vehicle's core systems, including the frame, engine, fuel, electrical, transmission, steering, brake, and hydraulic systems, as well as detailed breakdowns for various mast configurations. Its design emphasizes durability and operational efficiency, making it a dependable choice for material handling operations. The purpose of this manual is to serve as an authoritative reference for identifying and sourcing all necessary replacement parts for the Hyster E004 Series forklifts. It contains detailed illustrations, component listings, and part numbers across 462 pages, facilitating accurate identification and procurement for maintenance and repair. The manual covers a wide array of components, from engine and transmission parts to hydraulic elements and mast assemblies, ensuring that technicians and owners can maintain the integrity and functionality of their equipment. Its searchable text format and printable nature enhance usability, providing quick access to critical information required for keeping these industrial workhorses operational. 🏷️ Basic Information Identification Make: Hyster Model Series: E004 Series IC Engined Forklift Trucks Covered Models: S3.50XM (S70XM), S4.00XM (S80XM), S4.00XM BCS (S80XM BCS), S4.50XM (S100XM), S4.50XM BCS (S100XM BCS), S5.50XM (S120XM), S5.50XMS (S120XMS), S5.50XMSPRS (S120XMSPRS) Product Type: Spare Parts List Codes Product Name: Hyster IC Engined Forklift Truck E004 Series: S3.50XM (S70XM) S4.00XM (S80XM) S4.50XM (S100XM) S5.50XM (S120XM) Spare Parts List 👋 Introduction Market Position Product Category: Industrial Equipment Spare Parts Catalog Competitive Analysis Value Proposition: Provides essential, original factory documentation for maintenance and repair, ensuring operational continuity and correct part sourcing for Hyster E004 series forklifts. Key Features Feature Highlight: Original illustrated factory parts list, high-quality images, circuit diagrams, and searchable text enhance usability for technicians and owners. Scope: Covers a wide range of Hyster IC-engined forklift models, ensuring broad applicability for fleet management and individual unit upkeep. 📋 Manual Details Coverage Areas Systems Covered: Frame, Engine, Fuel System, Electrical System, Transmission, Steering System, Brake System, Hydraulic System, Mast (Two Stage Limited Free-Lift, Two Stage Full Free-Lift, Three Stage Full Free-Lift), Options Page Count Page Count: 462 Manual Type Manual Type: Illustrated Factory Spare Parts List Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Frame Assembly: Detailed breakdown of chassis components, structural integrity elements, and mounting hardware. Engine Systems: Covers engine components, cooling systems, exhaust systems, and related accessories for applicable internal combustion engines. Fuel Systems: Details on fuel tanks, lines, filters, pumps, and injectors for gasoline or diesel engines. Electrical Systems: Includes wiring diagrams, component identification (starter, alternator, battery, lighting), and control modules. Transmission Systems: Parts breakdown for hydrostatic or powershift transmissions, including torque converter, drive shafts, and associated components. Steering Systems: Covers steering columns, linkages, hydraulic pumps, cylinders, and associated valving. Brake Systems: Details on brake assemblies, master cylinders, brake lines, parking brake mechanisms, and related hardware. Hydraulic Systems: Includes diagrams and component listings for hydraulic pumps, cylinders, control valves, filters, hoses, and hydraulic fluid reservoirs for lift and tilt functions. Mast Assemblies: Comprehensive parts listings for two-stage limited free-lift, two-stage full free-lift, and three-stage full free-lift mast configurations, including channels, rollers, chains, and lift cylinders. Options And Accessories: Covers specific components and configurations related to optional equipment and variations. Numerical Index: A numerical index is provided for efficient lookup of part numbers. Procedures Included Part Identification: Detailed visual identification of every replaceable part with corresponding part numbers. Assembly Disassembly Guidance: Illustrations and component arrangement aiding in the correct assembly and disassembly of various systems. Troubleshooting Support: While primarily a parts list, the organized structure and component details implicitly aid in troubleshooting by identifying correct parts for replacement. Technical Depth Depth Of Coverage: Comprehensive parts catalog with detailed illustrations and part numbers for all major systems and components of the specified Hyster forklift models. Diagrams: Features high-quality images and circuit diagrams crucial for accurate part identification and system understanding. Data Accuracy: Original factory documentation ensures accuracy of part numbers and component specifications for reliable repairs and maintenance. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable, allowing users to create hard copies of specific sections or the entire manual. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Searchable Text: Searchable Text, facilitating quick access to specific part numbers, component names, or system information. Compatibility Operating Systems: Compatible with Windows (WIN) and Mac operating systems. ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (IC) Engined Performance Performance Details: Specific engine model details (e.g., displacement, horsepower, torque) are not explicitly listed in the product description but would be detailed within the manual's...