IH International Harvester 2806 Service Repair Manual
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🏷️ Basic Information Identification Make: International Harvester Model: 2806 Product Type: Tractor 👋 Introduction Market Position Segment: Heavy-duty utility/row-crop tractor Target User: Farmers, agricultural contractors, heavy equipment operators, mechanics Competitive Analysis Competitors: Deere & Company (e.g., 3020, 4020 series), Ford (e.g., 5000, 7000 series), Massey Ferguson (e.g., 165, 175 series) Key Features Core Strengths: Robust construction, powerful diesel engine, versatile hydraulic system, durability for demanding agricultural tasks. 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, Troubleshooting, Repair Page Count Estimated Pages: High (Detailed workshop manual, typically 500+ pages, exact number not specified but implied by 'All') Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, lubrication system, cooling system, intake and exhaust systems, ignition system (if applicable for diesel models), engine diagnostics and troubleshooting. Transmission Systems: Clutch, gearbox, final drives, differential, power take-off (PTO) operation and repair, hydraulic transmission components (if applicable). Hydraulic Systems: Hydraulic pump, control valves, cylinders, hoses, filters, fluid types, troubleshooting, and repair of the tractor's hydraulic lift and auxiliary systems. Electrical Systems: Wiring diagrams, battery, starting system, charging system (alternator/generator), lighting, instrumentation, troubleshooting electrical faults. Chassis And Drivetrain: Front axle, rear axle, steering system, braking system, wheel and tire specifications, chassis lubrication. Operator Station: Controls, dashboard layout, seat, ROPS (Roll-Over Protective Structure) information (if applicable). Procedures Included Maintenance Procedures: Regular servicing, fluid changes, filter replacements, greasing points, inspection checklists, tune-up procedures. Repair Procedures: Step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major systems. Troubleshooting Guides: Systematic approach to diagnosing and resolving common and uncommon operational issues, including symptom-based fault finding. Technical Specifications: Detailed specifications for all components, including tolerances, clearances, torques, fluid capacities, and electrical values. Technical Depth Depth: Comprehensive rebuild specifications, advanced diagnostic procedures, detailed schematics, and component-level repair instructions. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text for ease of navigation and printing. Print Quality Printability: Printable pages suitable for personal workshop use, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Family: International Harvester DT-361 (likely, common for this series) Engine Displacement: Approximately 361 cubic inches (5.9 Liters) Engine Type: Diesel, naturally aspirated or turbocharged depending on specific variant Performance Horsepower Rated: Typically in the 70-85 PTO horsepower range (specific rating varies by configuration) Torque Peak: Refer to manual for specific figures, but known for strong low-end torque Fuel System Injection System: Indirect Injection (IDI) or Direct Injection (DI) with injection pump (e.g., Roosa Master, Bosch) and injectors Fuel Type: Diesel Fuel Lubrication System Oil Type: API CD or higher rated Diesel engine oil (e.g., SAE 15W-40 recommended by manual) Cooling System Coolant Type: Ethylene Glycol based antifreeze with corrosion inhibitors (typically 50/50 mix) 🔧 Transmission Standard Transmission Type: Syncro-Range gearbox (e.g., 8-speed forward, 2-speed reverse) Optional Optional Transmission: Possibly powershift or other specialized transmissions depending on variant, but manual focuses on standard. Features Pto Options: 540 RPM and/or 1000 RPM Power Take-Off (PTO) systems Transmission Fluid: Manual specifies UTTO (Universal Tractor Transmission Oil) or equivalent GL-4 gear oil for transmission, differential, and hydraulics. 📐 Dimensions Exterior Wheelbase: Varies by configuration, but typically around 90-95 inches (2286-2413 mm) Weights Operating Weight: Approximately 6,000 - 7,500 lbs (2722 - 3402 kg) depending on configuration and options Drawbar Horsepower: Refer to manual for specific calculations, typically lower than PTO HP 🛡️ Safety Features Ratings Rops Availability: Often equipped with or provisioned for Roll-Over Protective Structures (ROPS) and seatbelts, crucial for safe operation. Active Features Braking System: Independent rear disc brakes, often foot-pedal activated with lockout. Passive Features Operator Station Design: Ergonomic controls, but basic by modern standards; emphasis on robust mechanical controls. 💡 Technology Features Infotainment Infotainment System: Not applicable; designed for functionality over comfort, basic instrumentation and controls only. Driver Assistance Driver Assistance Features: Not applicable; mechanical linkage for controls. Connectivity Connectivity Options: Not applicable. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250 operating hours or annually, whichever comes first (refer to manual for exact specification). Fuel Filter Replacement: Every 500 operating hours or as needed based on fuel quality. Hydraulic Filter Replacement: Every 1000 operating hours or annually, especially after heavy use. Air Filter Cleaning Or Replacement: Frequent inspection and cleaning (dry type) or replacement (oil bath type) based on operating environment. Fluid Specifications Transmission Hydraulic Capacity: Approximately 12-15 US gallons (45-57 Liters) for the combined hydraulic/transmission reservoir (refer to manual for exact capacity). Engine Oil Capacity: Approximately 10-12 US quarts (9.5-11.4 Liters) with filter change (refer to manual for exact capacity). Known Issues Common Wear Points: Clutch wear, hydraulic pump performance degradation, PTO engagement issues, front axle wear, potential for injector pump timing drift. Electrical System...
High (Detailed workshop manual, typically 500+ pages, exact number not specified but implied by 'All')
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, fuel system, lubrication system, cooling system, intake and exhaust systems, ignition system (if applicable for diesel models), engine diagnostics and troubleshooting.
Transmission Systems:
Clutch, gearbox, final drives, differential, power take-off (PTO) operation and repair, hydraulic transmission components (if applicable).
Hydraulic Systems:
Hydraulic pump, control valves, cylinders, hoses, filters, fluid types, troubleshooting, and repair of the tractor's hydraulic lift and auxiliary systems.
Possibly powershift or other specialized transmissions depending on variant, but manual focuses on standard.
Features
Pto Options:
540 RPM and/or 1000 RPM Power Take-Off (PTO) systems
Transmission Fluid:
Manual specifies UTTO (Universal Tractor Transmission Oil) or equivalent GL-4 gear oil for transmission, differential, and hydraulics.
📐 Dimensions
Exterior
Wheelbase:
Varies by configuration, but typically around 90-95 inches (2286-2413 mm)
Weights
Operating Weight:
Approximately 6,000 - 7,500 lbs (2722 - 3402 kg) depending on configuration and options
Drawbar Horsepower:
Refer to manual for specific calculations, typically lower than PTO HP
🛡️ Safety Features
Ratings
Rops Availability:
Often equipped with or provisioned for Roll-Over Protective Structures (ROPS) and seatbelts, crucial for safe operation.
Active Features
Braking System:
Independent rear disc brakes, often foot-pedal activated with lockout.
Passive Features
Operator Station Design:
Ergonomic controls, but basic by modern standards; emphasis on robust mechanical controls.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable; designed for functionality over comfort, basic instrumentation and controls only.
Driver Assistance
Driver Assistance Features:
Not applicable; mechanical linkage for controls.
Connectivity
Connectivity Options:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250 operating hours or annually, whichever comes first (refer to manual for exact specification).
Fuel Filter Replacement:
Every 500 operating hours or as needed based on fuel quality.
Hydraulic Filter Replacement:
Every 1000 operating hours or annually, especially after heavy use.
Air Filter Cleaning Or Replacement:
Frequent inspection and cleaning (dry type) or replacement (oil bath type) based on operating environment.
Fluid Specifications
Transmission Hydraulic Capacity:
Approximately 12-15 US gallons (45-57 Liters) for the combined hydraulic/transmission reservoir (refer to manual for exact capacity).
Engine Oil Capacity:
Approximately 10-12 US quarts (9.5-11.4 Liters) with filter change (refer to manual for exact capacity).
Known Issues
Common Wear Points:
Clutch wear, hydraulic pump performance degradation, PTO engagement issues, front axle wear, potential for injector pump timing drift.
Electrical System Reliability:
Aging wiring harnesses can lead to intermittent faults; starter and alternator reliability can vary with age.
📚 Vehicle History
Brand Heritage
Brand History:
International Harvester (IH) was a major American manufacturer of agricultural machinery, construction equipment, trucks, and household appliances from 1902 to 1985. Known for durable and powerful farm equipment.
Model Evolution
Series Context:
The 2806 is part of IH's successful '66 Series' and later '68 Series' tractors, known for bridging the gap between utility and larger row-crop tractors, often replacing the earlier 706 and 806 models.
Production
Production Years:
Likely produced in the late 1960s through the 1970s, overlapping with the 66 series models.
Manufacturing Location:
Primary manufacturing facilities in the USA (e.g., Rock Island, Illinois; Louisville, Kentucky).
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 2806 are rare, the IH 66 Series (of which the 2806 is a part) was highly regarded for its power, reliability, and value in the agricultural market, contributing to IH's strong reputation during its operational years.