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IH International Harvester 806 Service Repair Manual

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🏷️ Basic Information Identification Make: International Harvester (IH) Model: 806 Tractor Product Name: IH International Harvester 806 Service Repair Manual Product Description: IH International Harvester 806 Tractor Workshop Repair Service Manual PDF Download 👋 Introduction Market Position Tractor Segment: Medium-duty agricultural tractor. Target User: Farmers, agricultural contractors, tractor restorers, and maintenance technicians. Competitive Analysis Key Competitors Era: John Deere 3020/4020, Ford 5000/7000, Massey Ferguson 165/175, Allis-Chalmers 180/190. Key Features Tractor Attributes: Robust construction, reliable IH engines, versatile hydraulics, available with various transmissions (including powershift options). Manual Value Proposition: Essential for maintaining peak performance, diagnosing issues, and extending the service life of the IH 806 tractor. 📋 Manual Details Coverage Areas Coverage Statement: Comprehensive service, maintenance, and troubleshooting for IH International Harvester 806 Tractor. Page Count Page Count: Varies by specific edition, but typically extensive for this era of tractor. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cooling system, lubrication, fuel system, intake and exhaust, ignition system (if applicable), starting system, charging system. Transmission Systems: Clutch, gearbox (speed transmission), power take-off (PTO) drive, differential, final drives, hydraulic powershift transmission (if equipped). Hydraulic Systems: Hydraulic pump, control valves, cylinders, lift arms, remote hydraulic outlets, hydraulic fluid specifications. Steering Systems: Manual steering, power steering components and troubleshooting. Braking Systems: Brake band adjustment, brake system maintenance and repair. Electrical Systems: Wiring diagrams, starter motor, alternator, battery, lighting, instrument panel. Chassis And Body: Frame, drawbar, fenders, operator platform, dashboard, hood. Procedures Included Maintenance Procedures: Lubrication schedules, filter replacement, fluid checks and changes, belt adjustments, battery maintenance. Troubleshooting Guides: Systematic diagnostics for common performance issues, starting problems, hydraulic malfunctions, transmission faults. Repair Procedures: Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly. Overhaul Instructions: Detailed guidance for complete engine rebuilds, transmission overhauls, and hydraulic system component replacement. Adjustments: Clutch adjustment, brake adjustment, PTO engagement, governor adjustments. Technical Depth Depth Of Coverage: Comprehensive; suitable for professional mechanics and experienced DIY technicians. Diagnostic Information: Includes specifications for testing components, identifying wear limits, and diagnosing faults. Schematics And Diagrams: Contains hydraulic schematics, electrical wiring diagrams, and exploded view diagrams for parts identification. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically text-searchable for quick information retrieval. Printability: Printable pages for convenient on-site reference. Print Quality Image Resolution: High resolution for clear diagrams and illustrations. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Model Options: Typically featured IH DT-360 (diesel) and gasoline variants. Engine Type: Vertical, four-stroke, direct injection diesel (DT-360). Displacement: 360 cubic inches (approx. 5.9 liters) for DT-360. Bore X Stroke: Specifics vary by exact engine build, but typical for the era. Performance Horsepower Rating: Approx. 75-90 PTO HP (varies by configuration and rating method). Torque Rating: Significant torque output, crucial for pulling power. Fuel System Fuel Type: Diesel (for DT-360), Gasoline. Injection System: Roosamaster or similar rotary injection pump (for diesel). Cooling System Cooling Method: Water-cooled. Lubrication System Oil Type: Refer to manual for specific API service classifications (e.g., CD or equivalent for diesel). Oil Capacity: Refer to manual for exact capacity. 🔧 Transmission Standard Transmission Type Standard: 2WD (Two-Wheel Drive) standard configuration. Optional Transmission Type Optional: Optional 4WD (Four-Wheel Drive) available. Features Gear Options: Typically offered with a 5-speed or 10-speed transmission (e.g., with a Lo-Range or Hi-Lo gearset). Powershift Option: Optional Power-Shift transmission (e.g., IH's own powershift unit) for on-the-go shifting. Pto Options: Live PTO and/or transmission-driven PTO options. Fluid Specifications Transmission Fluid Type: Refer to manual for specific IH specification fluids (e.g., IH Hy-Trans or equivalent). 📐 Dimensions Exterior Wheelbase: Varies by configuration, typically around 90-95 inches. Overall Length: Refer to specific model specs. Overall Width: Varies based on tire size and tread settings. Weights Operating Weight: Approx. 5,000 - 7,000 lbs (unballasted). 🛡️ Safety Features Ratings Safety Standards: Designed to meet agricultural safety standards of the era. Active Features Safety Features: Operator presence lever, safety shut-offs, reliable braking system. Passive Features Operator Protection: Fenders, operator platform; ROPS (Roll-Over Protective Structure) might be optional or a field installation. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: ammeter, oil pressure gauge, temperature gauge, tachometer, speedometer. Driver Assistance Driver Assistance Features: Power steering (optional/standard on some models), independent PTO engagement. Connectivity Connectivity Features: N/A (No electronic connectivity features). 🔧 Maintenance Service Intervals Engine Oil Change: Refer to manual; typically 100 hours for older diesel engines. Hydraulic Fluid Change: Refer to manual; typically annually or based on operating hours. Air Filter Service: Check regularly, service as needed based on operating conditions (dusty environments require more frequent checks). Fluid Specifications Engine Oil Specification: Viscosity grade (e.g., SAE 30W or 15W-40) and API service classification (e.g., CD, CE, or equivalent). Coolant Type: Ethylene glycol based coolant with corrosion...
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IH International Harvester 806 Service Repair Manual
🏷️ Basic Information
Identification
Make:
International Harvester (IH)
Model:
806 Tractor
Product Name:
IH International Harvester 806 Service Repair Manual
Product Description:
IH International Harvester 806 Tractor Workshop Repair Service Manual PDF Download
👋 Introduction
Market Position
Tractor Segment:
Medium-duty agricultural tractor.
Target User:
Farmers, agricultural contractors, tractor restorers, and maintenance technicians.
Competitive Analysis
Key Competitors Era:
John Deere 3020/4020, Ford 5000/7000, Massey Ferguson 165/175, Allis-Chalmers 180/190.
Key Features
Tractor Attributes:
Robust construction, reliable IH engines, versatile hydraulics, available with various transmissions (including powershift options).
Manual Value Proposition:
Essential for maintaining peak performance, diagnosing issues, and extending the service life of the IH 806 tractor.
📋 Manual Details
Coverage Areas
Coverage Statement:
Comprehensive service, maintenance, and troubleshooting for IH International Harvester 806 Tractor.
Page Count
Page Count:
Varies by specific edition, but typically extensive for this era of tractor.
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cooling system, lubrication, fuel system, intake and exhaust, ignition system (if applicable), starting system, charging system.
Transmission Systems:
Clutch, gearbox (speed transmission), power take-off (PTO) drive, differential, final drives, hydraulic powershift transmission (if equipped).
Hydraulic Systems:
Hydraulic pump, control valves, cylinders, lift arms, remote hydraulic outlets, hydraulic fluid specifications.
Steering Systems:
Manual steering, power steering components and troubleshooting.
Braking Systems:
Brake band adjustment, brake system maintenance and repair.
Electrical Systems:
Wiring diagrams, starter motor, alternator, battery, lighting, instrument panel.
Chassis And Body:
Frame, drawbar, fenders, operator platform, dashboard, hood.
Procedures Included
Maintenance Procedures:
Lubrication schedules, filter replacement, fluid checks and changes, belt adjustments, battery maintenance.
Troubleshooting Guides:
Systematic diagnostics for common performance issues, starting problems, hydraulic malfunctions, transmission faults.
Repair Procedures:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly.
Overhaul Instructions:
Detailed guidance for complete engine rebuilds, transmission overhauls, and hydraulic system component replacement.
Adjustments:
Clutch adjustment, brake adjustment, PTO engagement, governor adjustments.
Technical Depth
Depth Of Coverage:
Comprehensive; suitable for professional mechanics and experienced DIY technicians.
Diagnostic Information:
Includes specifications for testing components, identifying wear limits, and diagnosing faults.
Schematics And Diagrams:
Contains hydraulic schematics, electrical wiring diagrams, and exploded view diagrams for parts identification.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically text-searchable for quick information retrieval.
Printability:
Printable pages for convenient on-site reference.
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Model Options:
Typically featured IH DT-360 (diesel) and gasoline variants.
Engine Type:
Vertical, four-stroke, direct injection diesel (DT-360).
Displacement:
360 cubic inches (approx. 5.9 liters) for DT-360.
Bore X Stroke:
Specifics vary by exact engine build, but typical for the era.
Performance
Horsepower Rating:
Approx. 75-90 PTO HP (varies by configuration and rating method).
Torque Rating:
Significant torque output, crucial for pulling power.
Fuel System
Fuel Type:
Diesel (for DT-360), Gasoline.
Injection System:
Roosamaster or similar rotary injection pump (for diesel).
Cooling System
Cooling Method:
Water-cooled.
Lubrication System
Oil Type:
Refer to manual for specific API service classifications (e.g., CD or equivalent for diesel).
Oil Capacity:
Refer to manual for exact capacity.
🔧 Transmission
Standard
Transmission Type Standard:
2WD (Two-Wheel Drive) standard configuration.
Optional
Transmission Type Optional:
Optional 4WD (Four-Wheel Drive) available.
Features
Gear Options:
Typically offered with a 5-speed or 10-speed transmission (e.g., with a Lo-Range or Hi-Lo gearset).
Powershift Option:
Optional Power-Shift transmission (e.g., IH's own powershift unit) for on-the-go shifting.
Pto Options:
Live PTO and/or transmission-driven PTO options.
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific IH specification fluids (e.g., IH Hy-Trans or equivalent).
📐 Dimensions
Exterior
Wheelbase:
Varies by configuration, typically around 90-95 inches.
Overall Length:
Refer to specific model specs.
Overall Width:
Varies based on tire size and tread settings.
Weights
Operating Weight:
Approx. 5,000 - 7,000 lbs (unballasted).
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet agricultural safety standards of the era.
Active Features
Safety Features:
Operator presence lever, safety shut-offs, reliable braking system.
Passive Features
Operator Protection:
Fenders, operator platform; ROPS (Roll-Over Protective Structure) might be optional or a field installation.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: ammeter, oil pressure gauge, temperature gauge, tachometer, speedometer.
Driver Assistance
Driver Assistance Features:
Power steering (optional/standard on some models), independent PTO engagement.
Connectivity
Connectivity Features:
N/A (No electronic connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual; typically 100 hours for older diesel engines.
Hydraulic Fluid Change:
Refer to manual; typically annually or based on operating hours.
Air Filter Service:
Check regularly, service as needed based on operating conditions (dusty environments require more frequent checks).
Fluid Specifications
Engine Oil Specification:
Viscosity grade (e.g., SAE 30W or 15W-40) and API service classification (e.g., CD, CE, or equivalent).
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors, 50/50 mix with distilled water.
Hydraulic Fluid Specification:
Refer to manual for IH Hy-Trans or approved equivalents; critical for transmission and hydraulic systems.
Known Issues
Common Wear Items:
Clutch wear, PTO clutch packs, hydraulic pump wear, seal leaks, injector pump timing issues, starter motor reliability.
Troubleshooting Focus:
Hydraulic system performance (slow lift, loss of pressure), transmission engagement issues, engine power loss, starting difficulties.
📚 Vehicle History
Brand Heritage
Manufacturer History:
International Harvester was a prominent American manufacturer of agricultural machinery, construction equipment, and trucks.
Model Evolution
806 Production Era:
Produced from approximately 1963 to 1967.
Predecessor Model:
Successor to models like the 560 and predecessor to the 856.
Production
Manufacturing Location:
Primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The IH 806 was a workhorse tractor known for its durability and performance in its era.
Ratings
User Satisfaction:
Generally high for its intended use, appreciated for its power and reliability.
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