IH International Harvester 544 and 656 Diesel Non Diesel Tractor Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: International Harvester Model: 656 Vehicle Type: Tractor Engine Type: Diesel and Non-Diesel (Gasoline/LPG) Codes Manual Product Name: IH International Harvester 544 and 656 Diesel Non Diesel Tractor Service Repair Workshop Manual Manual Format Code: PDF Download 👋 Introduction Market Position Target User: Owners, operators, mechanics, and technicians responsible for servicing and repairing International Harvester 544 and 656 tractors. Competitive Analysis Value Proposition: Provides comprehensive, factory-authorized repair information, enabling efficient and accurate maintenance and troubleshooting, reducing downtime and repair costs. Key Features Manual Advantage: Instant download, unlimited use, full version, lifetime access, detailed diagrams and photos, step-by-step instructions. Manual Philosophy Professional Standard: This is the same quality of documentation relied upon by professional mechanics and technicians in the field. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and troubleshooting for International Harvester 544 and 656 tractors (Diesel and Non-Diesel variants). Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but described as 'hundreds' with detailed photos & diagrams). Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Digital Format: PDF Licensing Usage Rights: Unlimited usage on multiple devices, no expiry dates, no renewal fees. Compatibility Operating Systems: Windows and MAC computers 📖 Manual Coverage Systems Covered Engine: Detailed coverage of both diesel and gasoline/LPG engine overhauls, component testing, fuel system, ignition system (gasoline), lubrication, cooling system, and exhaust system. Transmission: Service and repair for power shift, synchronized transmission, and differential components. Hydraulics: Hydraulic system service, including pump, cylinder, valve operation, and hydraulic lift mechanisms. Electrical System: Wiring diagrams, component testing, charging system, starting system, lighting, and auxiliary electrical systems. Powertrain: Clutch, PTO (Power Take-Off), driveshafts, and rear axle assemblies. Steering And Brakes: Service and troubleshooting for manual and power steering systems, as well as brake system repairs. Chassis And Bodywork: Frame, sheet metal, fenders, operator station, and drawbar. Procedures Included Maintenance: Scheduled maintenance procedures, lubrication charts, filter replacement, fluid checks and changes. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for all major systems. Repair: Step-by-step instructions for component disassembly, inspection, repair, and reassembly. Technical Specifications: Torque specifications, clearances, settings, and dimensional data for all adjustable components. Alignment: Front wheel alignment procedures and specifications. Technical Depth Depth: Complete factory-level diagnostic and repair information, suitable for professional mechanics and experienced DIY users. Visual Aids Diagrams And Photos: Hundreds of detailed photos and exploded diagrams illustrating procedures and component relationships. 📊 Manual Specifications File Format Format: PDF Print Quality Printable: Yes, individual pages or the entire manual can be printed. Searchability Text Search: Assumed searchable text-based PDF for efficient information retrieval (typical for professional manuals). Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Simulation: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Diesel Model Diesel Engine Options: Typically IH D-236, D-263, D-282 (refer to specific tractor serial number for exact fitment). Primary Engine Gasoline Model Gasoline Engine Options: Typically IH C-200, C-221 (refer to specific tractor serial number for exact fitment). Primary Engine Lpg Model Lpg Engine Options: Based on gasoline engine, adapted for LPG fuel (refer to specific tractor serial number for exact fitment). Performance Diesel Horsepower Range Diesel: Approx. 55-75 PTO HP (varies by engine and model). Performance Gasoline Horsepower Range Gasoline: Approx. 45-65 PTO HP (varies by engine and model). Fuel System Diesel Injection System Diesel: Direct Injection (DI) with Bosch or CAV injection pumps. Fuel System Gasoline Carburetor Gasoline: Down-draft carburetor (e.g., Marvel-Schebler). Lubrication Oil Type Diesel: API CD or CE rated diesel engine oil, SAE 30 or 10W-30 depending on ambient temperature (refer to manual for precise specifications). Oil Type Gasoline: API SG or SH rated gasoline engine oil, SAE 10W-30 or 10W-40 (refer to manual for precise specifications). Cooling System Coolant Type: Ethylene glycol antifreeze mixture with distilled water (typically 50/50 ratio). 🔧 Transmission Standard Transmission Gearbox Options: Various gearboxes including 8-speed (4 forward + 4 reverse) synchronized, and 16-speed (with creeper or dual power). Optional Transmission Power Steering Option: Hydrostatic power steering was common. Features Pto: Independent Power Take-Off (PTO) system, typically 540 RPM. Fluid Specification Transmission Fluid: IH Hy-Trans fluid or equivalent (refer to manual for specific part numbers and viscosity grades). 📐 Dimensions Exterior Wheelbase: Approx. 86 inches (2184 mm) (varies by specific model and configuration). Weights Operating Weight: Approx. 5,000 - 6,500 lbs (2268 - 2948 kg) (varies by configuration). 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) may have been an option or required depending on region and time of manufacture. Active Features Braking System: Independent rear wheel brakes, parking brake. Passive Features Operator Station: Basic operator station with platform and controls, seat belt availability may vary. 💡 Technology Features Infotainment Features: N/A (Tractor technology focuses on functionality, not entertainment systems). Driver Assistance Features: N/A (Tractor technology focuses on operational efficiency and basic control). Connectivity Features:...
IH International Harvester 544 and 656 Diesel Non Diesel Tractor Service Repair Workshop Manual
Manual Format Code:
PDF Download
👋 Introduction
Market Position
Target User:
Owners, operators, mechanics, and technicians responsible for servicing and repairing International Harvester 544 and 656 tractors.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-authorized repair information, enabling efficient and accurate maintenance and troubleshooting, reducing downtime and repair costs.
Key Features
Manual Advantage:
Instant download, unlimited use, full version, lifetime access, detailed diagrams and photos, step-by-step instructions.
Manual Philosophy
Professional Standard:
This is the same quality of documentation relied upon by professional mechanics and technicians in the field.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and troubleshooting for International Harvester 544 and 656 tractors (Diesel and Non-Diesel variants).
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided, but described as 'hundreds' with detailed photos & diagrams).
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
Licensing
Usage Rights:
Unlimited usage on multiple devices, no expiry dates, no renewal fees.
Compatibility
Operating Systems:
Windows and MAC computers
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of both diesel and gasoline/LPG engine overhauls, component testing, fuel system, ignition system (gasoline), lubrication, cooling system, and exhaust system.
Transmission:
Service and repair for power shift, synchronized transmission, and differential components.
Hydraulics:
Hydraulic system service, including pump, cylinder, valve operation, and hydraulic lift mechanisms.
Diagnostic flowcharts and symptom-based troubleshooting for all major systems.
Repair:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly.
Technical Specifications:
Torque specifications, clearances, settings, and dimensional data for all adjustable components.
Alignment:
Front wheel alignment procedures and specifications.
Technical Depth
Depth:
Complete factory-level diagnostic and repair information, suitable for professional mechanics and experienced DIY users.
Visual Aids
Diagrams And Photos:
Hundreds of detailed photos and exploded diagrams illustrating procedures and component relationships.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printable:
Yes, individual pages or the entire manual can be printed.
Searchability
Text Search:
Assumed searchable text-based PDF for efficient information retrieval (typical for professional manuals).
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Simulation:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine Diesel
Model Diesel Engine Options:
Typically IH D-236, D-263, D-282 (refer to specific tractor serial number for exact fitment).
Primary Engine Gasoline
Model Gasoline Engine Options:
Typically IH C-200, C-221 (refer to specific tractor serial number for exact fitment).
Primary Engine Lpg
Model Lpg Engine Options:
Based on gasoline engine, adapted for LPG fuel (refer to specific tractor serial number for exact fitment).
Performance Diesel
Horsepower Range Diesel:
Approx. 55-75 PTO HP (varies by engine and model).
Performance Gasoline
Horsepower Range Gasoline:
Approx. 45-65 PTO HP (varies by engine and model).
Fuel System Diesel
Injection System Diesel:
Direct Injection (DI) with Bosch or CAV injection pumps.
Fuel System Gasoline
Carburetor Gasoline:
Down-draft carburetor (e.g., Marvel-Schebler).
Lubrication
Oil Type Diesel:
API CD or CE rated diesel engine oil, SAE 30 or 10W-30 depending on ambient temperature (refer to manual for precise specifications).
Oil Type Gasoline:
API SG or SH rated gasoline engine oil, SAE 10W-30 or 10W-40 (refer to manual for precise specifications).
Cooling System
Coolant Type:
Ethylene glycol antifreeze mixture with distilled water (typically 50/50 ratio).
🔧 Transmission
Standard Transmission
Gearbox Options:
Various gearboxes including 8-speed (4 forward + 4 reverse) synchronized, and 16-speed (with creeper or dual power).
Optional Transmission
Power Steering Option:
Hydrostatic power steering was common.
Features
Pto:
Independent Power Take-Off (PTO) system, typically 540 RPM.
Fluid Specification
Transmission Fluid:
IH Hy-Trans fluid or equivalent (refer to manual for specific part numbers and viscosity grades).
📐 Dimensions
Exterior
Wheelbase:
Approx. 86 inches (2184 mm) (varies by specific model and configuration).
Weights
Operating Weight:
Approx. 5,000 - 6,500 lbs (2268 - 2948 kg) (varies by configuration).
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) may have been an option or required depending on region and time of manufacture.
Active Features
Braking System:
Independent rear wheel brakes, parking brake.
Passive Features
Operator Station:
Basic operator station with platform and controls, seat belt availability may vary.
💡 Technology Features
Infotainment
Features:
N/A (Tractor technology focuses on functionality, not entertainment systems).
Driver Assistance
Features:
N/A (Tractor technology focuses on operational efficiency and basic control).
Connectivity
Features:
N/A (Tractor technology focuses on operational efficiency and basic control).
🔧 Maintenance
Service Intervals Engine Oil
Oil Change Interval Diesel:
Typically 250-500 hours, or annually (refer to manual for specific recommendation based on operating conditions and oil type).
Service Intervals Fuel Filter
Fuel Filter Replacement:
Recommended at regular intervals, often with oil changes or more frequently if fuel quality is suspect.
Service Intervals Air Filter
Air Filter Service:
Service or replace based on dust indicator or hours of operation (critical for engine longevity).
Fluid Specifications
Hydraulic Fluid Capacity:
Approx. 8-12 US gallons (30-45 liters) for the hydraulic system (refer to manual for exact capacity).
Engine Oil Capacity:
Approx. 9-12 US quarts (8.5-11.4 liters) for diesel engines (refer to manual for exact capacity).
Known Issues
Common Wear Items:
Wear on clutch components, hydraulic pump seals, PTO clutch packs, and engine seals are common on older, high-hour units.
Electrical Reliability:
Aging wiring harnesses and electrical connections can lead to intermittent faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
International Harvester (IH), a major American manufacturer of agricultural and industrial machinery.
Model Evolution
Production Era:
The 544 and 656 models were part of IH's established tractor lineup, evolving from earlier designs and serving a broad range of agricultural needs during their production years (late 1960s to early 1970s).
Production
Manufacturing Location:
Primarily manufactured in the United States by International Harvester.
🏆 Awards & Recognition
Recognitions
Industry Standing:
International Harvester tractors of this era were widely recognized for their durability, reliability, and robust construction, making them workhorses on farms for decades.