IH International Harvester 806 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: International Harvester Model: 806 Product Type: Factory Service Repair Manual Codes Ih Model Code: 806 👋 Introduction Market Position Market Position: The IH 806 was a significant model in International Harvester's tractor lineup, positioned as a versatile, robust utility tractor for medium-duty agricultural applications. It competed with models from John Deere, Ford, and Massey Ferguson. Competitive Analysis Competitive Analysis: The 806 offered a competitive blend of power, comfort, and features for its era, often praised for its strong diesel engines and reliable torque amplifier transmission. Its availability in both utility and row-crop configurations enhanced its market appeal. Key Features Key Features: Optional front-wheel assist (FWA), hydrostatic power steering, IH's Torque Amplifier transmission, various engine options (gasoline and diesel). Operator Comfort Features: Ergonomically designed controls, adjustable seat, and often a comfortable platform for extended use. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Hydraulics, Electrical System, Front Axle, Rear Axle, Power Steering, Brakes, PTO, Operator Station, Chassis, Fuel System, Cooling System, Lubrication System, Troubleshooting, Specifications Page Count Page Count: Hundreds of pages (exact count not specified, but indicative of comprehensive coverage) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Disassembly, assembly, inspection, repair, specifications, troubleshooting for gasoline and diesel engines (e.g., C-263, D-282, D-354, D-360, D-414, D-421) Transmission Systems: Repair and overhaul of torque amplifier, powershift transmission, and final drives Hydraulic Systems: Repair of hydraulic pump, control valve, cylinders, and related components; troubleshooting of hydraulic issues Electrical Systems: Wiring diagrams, component testing, starter, alternator, lighting system repair Brake Systems: Service and adjustment of internal expanding shoe brakes. Front Axle Systems: Repair and maintenance of both two-wheel drive and optional front-wheel drive axle configurations. Operator Station: Components related to the operator's seat, controls, and dashboard. Procedures Included Maintenance Procedures: Scheduled maintenance, lubrication, fluid changes, filter replacement Repair Procedures: Step-by-step instructions for major component overhauls, including engine rebuilds, transmission repairs, and hydraulic system fixes Troubleshooting Guides: Diagnostic charts and procedures for identifying and resolving common and uncommon issues Troubleshooting Engine No Start: Detailed steps for diagnosing fuel, ignition (gasoline), compression, and air intake issues. Rebuild Procedures Engine: Comprehensive overhaul instructions including crankshaft, pistons, connecting rods, camshaft, cylinder head, and valve train. Diagnostic Procedures Hydraulic: Testing hydraulic pressure, flow rates, and identifying leaks or internal bypasses. Technical Depth Technical Depth: Comprehensive, covering from basic maintenance to complete engine and drivetrain rebuilds, including torque specifications, clearances, and alignment procedures. Specifications Tables: Includes detailed tables for all critical torque values, engine clearances, bearing preloads, and timing settings. Wiring Diagrams: Clear, comprehensive electrical schematics for all tractor configurations and options. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing multiple copies. Clear diagrams and schematics. Binding Type Binding Type: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) Searchability Searchability: Likely searchable text within the PDF for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Options: International Harvester C-263 (gasoline), D-282 (diesel), D-354 (diesel), D-360 (diesel), D-414 (diesel), D-421 (diesel). Specific engine variant depends on tractor configuration. Diesel Engine Block Material: Cast Iron Performance Rated Engine Hp Diesel: Approximately 71 PTO HP (D-360 variant, highly dependent on specific engine and configuration) Rated Engine Hp Gasoline: Approximately 65 PTO HP (C-263 variant, highly dependent on specific engine and configuration) Drawbar Hp Diesel Approx: Approximately 60 HP (D-360 variant, subject to configuration and testing) Fuel System Fuel System Type Diesel: Direct Injection with Bosch or CAV injection pumps Fuel System Type Gasoline: Carbureted Lubrication System Oil Type Diesel: API CD or equivalent (e.g., SAE 30 or 15W-40 depending on ambient temperature) Cooling System Coolant Type: Ethylene glycol antifreeze mixture with distilled water (50/50 recommended) 🔧 Transmission Standard Standard Transmission: 8-Speed Syncro-Mesh (non-Torque Amplifier models) Optional Optional Transmission: Torque Amplifier (TA) - 16 speeds forward, 8 reverse Features Torque Amplifier Function: A clutch pack within the transmission that allows for on-the-go range shifting without depressing the main clutch pedal, effectively doubling the number of gears. Fluid Specifications Transmission Fluid Type: IH Hy-Trans Fluid or equivalent; consult manual for specific applications 📐 Dimensions Exterior Wheelbase Std Fwa: Approx. 91.5 inches (Standard), 86 inches (FWA) Overall Length Approx: Approx. 130-140 inches (varies with configuration) Ground Clearance Approx: Approx. 15-20 inches (varies with tire size and configuration) Weights Operating Weight Approx: Approx. 7,000 - 8,000 lbs (depending on configuration and options) Pto Horsepower Range: 65-75 HP (depending on engine variant) 🛡️ Safety Features Ratings Safety Ratings: As a tractor of its era, specific governmental safety ratings (like NHTSA) are not directly applicable. Safety relies on proper operation, maintenance, and adherence to manufacturer guidelines. Active Features Active Safety Features: Independent PTO, differential lock, power steering (optional FWA), robust braking system. Passive Features...
The IH 806 was a significant model in International Harvester's tractor lineup, positioned as a versatile, robust utility tractor for medium-duty agricultural applications. It competed with models from John Deere, Ford, and Massey Ferguson.
Competitive Analysis
Competitive Analysis:
The 806 offered a competitive blend of power, comfort, and features for its era, often praised for its strong diesel engines and reliable torque amplifier transmission. Its availability in both utility and row-crop configurations enhanced its market appeal.
Key Features
Key Features:
Optional front-wheel assist (FWA), hydrostatic power steering, IH's Torque Amplifier transmission, various engine options (gasoline and diesel).
Operator Comfort Features:
Ergonomically designed controls, adjustable seat, and often a comfortable platform for extended use.
Step-by-step instructions for major component overhauls, including engine rebuilds, transmission repairs, and hydraulic system fixes
Troubleshooting Guides:
Diagnostic charts and procedures for identifying and resolving common and uncommon issues
Troubleshooting Engine No Start:
Detailed steps for diagnosing fuel, ignition (gasoline), compression, and air intake issues.
Rebuild Procedures Engine:
Comprehensive overhaul instructions including crankshaft, pistons, connecting rods, camshaft, cylinder head, and valve train.
Diagnostic Procedures Hydraulic:
Testing hydraulic pressure, flow rates, and identifying leaks or internal bypasses.
Technical Depth
Technical Depth:
Comprehensive, covering from basic maintenance to complete engine and drivetrain rebuilds, including torque specifications, clearances, and alignment procedures.
Specifications Tables:
Includes detailed tables for all critical torque values, engine clearances, bearing preloads, and timing settings.
Wiring Diagrams:
Clear, comprehensive electrical schematics for all tractor configurations and options.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing multiple copies. Clear diagrams and schematics.
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
Searchability
Searchability:
Likely searchable text within the PDF for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Options:
International Harvester C-263 (gasoline), D-282 (diesel), D-354 (diesel), D-360 (diesel), D-414 (diesel), D-421 (diesel). Specific engine variant depends on tractor configuration.
Diesel Engine Block Material:
Cast Iron
Performance
Rated Engine Hp Diesel:
Approximately 71 PTO HP (D-360 variant, highly dependent on specific engine and configuration)
Rated Engine Hp Gasoline:
Approximately 65 PTO HP (C-263 variant, highly dependent on specific engine and configuration)
Drawbar Hp Diesel Approx:
Approximately 60 HP (D-360 variant, subject to configuration and testing)
Fuel System
Fuel System Type Diesel:
Direct Injection with Bosch or CAV injection pumps
Fuel System Type Gasoline:
Carbureted
Lubrication System
Oil Type Diesel:
API CD or equivalent (e.g., SAE 30 or 15W-40 depending on ambient temperature)
Cooling System
Coolant Type:
Ethylene glycol antifreeze mixture with distilled water (50/50 recommended)
A clutch pack within the transmission that allows for on-the-go range shifting without depressing the main clutch pedal, effectively doubling the number of gears.
Fluid Specifications
Transmission Fluid Type:
IH Hy-Trans Fluid or equivalent; consult manual for specific applications
📐 Dimensions
Exterior
Wheelbase Std Fwa:
Approx. 91.5 inches (Standard), 86 inches (FWA)
Overall Length Approx:
Approx. 130-140 inches (varies with configuration)
Ground Clearance Approx:
Approx. 15-20 inches (varies with tire size and configuration)
Weights
Operating Weight Approx:
Approx. 7,000 - 8,000 lbs (depending on configuration and options)
Pto Horsepower Range:
65-75 HP (depending on engine variant)
🛡️ Safety Features
Ratings
Safety Ratings:
As a tractor of its era, specific governmental safety ratings (like NHTSA) are not directly applicable. Safety relies on proper operation, maintenance, and adherence to manufacturer guidelines.
Heavy-duty chassis, metal bodywork, operator seat. Rollover protective structures (ROPS) were often aftermarket or dealer-installed options, not standard from the factory for early models.
💡 Technology Features
Infotainment
Infotainment Features:
N/A - Primarily a functional agricultural tractor, features focus on operation and comfort, not entertainment.
Driver Assistance
Driver Assistance Features:
Power steering (standard on FWA models, optional on 2WD) was a significant comfort and ease-of-use feature. Independent PTO engagement for implements.
Connectivity
Connectivity Features:
N/A - No electronic connectivity features present.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 100-200 operating hours or annually, refer to manual for specific engine type
Transmission Fluid Change Interval:
Typically every 500-1000 operating hours, consult manual
Fluid Specifications
Hydraulic System Fluid Type:
IH Hy-Trans Fluid or equivalent (check manual for specific application)
Engine Oil Capacity D360:
Approx. 8 quarts (with filter)
Transmission Fluid Capacity Ta:
Approx. 16-18 quarts (with TA)
Coolant Capacity:
Approx. 20-22 quarts
Engine Oil Viscosity Temp Range:
SAE 30 (0°C and above), SAE 10W (below 0°C), SAE 15W-40 (Multigrade, suitable for wider range)
Known Issues
Common Wear Points:
Torque amplifier clutch packs, hydraulic pump and seals, front axle pivot pins and bushings, PTO clutch, starter and alternator reliability.
Electrical System Challenges:
Older wiring harnesses can degrade, leading to intermittent electrical issues. Generator/alternator output may require regular checking.
Engine Diesel Reliability:
IH diesel engines are generally robust, but injector pump timing, injector health, and glow plug systems are critical for starting and performance.
Hydraulic Performance:
Loss of hydraulic power or slow operation can be due to worn pump, internal leaks in cylinders or valves, or low fluid level.
📚 Vehicle History
Brand Heritage
Brand Heritage:
International Harvester (IH) was a prominent American manufacturer of agricultural and construction machinery, trucks, and automobiles. Founded in 1902, it was known for its durable and innovative products.
Model Evolution
Model Evolution:
The 806 succeeded models like the 706 and was part of IH's extensive '06' series, which represented a significant advancement in tractor design, offering more power, comfort, and features compared to previous generations.
Production
Production Years:
Approximately 1963-1967
Manufacturing Location:
USA (Primary)
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 806 model are not widely documented, the '06 series tractors were generally well-regarded for their performance and durability in the agricultural industry of their time.
Ratings
Industry Ratings:
Praised for reliability and power output relative to its class during its production era.