🏷️ Basic Information Identification Make: Iveco Model: Daily Year: 2002 Codes Platform Code: 2nd Generation (1999-2006) 👋 Introduction Market Position Vehicle Segment: Light Commercial Vehicle (LCV) Brand Reputation: Iveco is a recognized manufacturer of commercial vehicles, known for robustness and utility. Competitive Analysis Competitors 2002: Ford Transit, Mercedes-Benz Sprinter, Renault Master, Fiat Ducato, Volkswagen Transporter Key Features Manual Accessibility: Instant download allows immediate access to repair information. Scope: Covers both general maintenance and in-depth repair procedures. Usability: Designed to guide users through complex procedures with clear, step-by-step instructions. Comparative Advantage: Provides factory-level knowledge typically not available in general auto parts stores. 📋 Manual Details Coverage Areas Vehicle Coverage: All Iveco Daily 2002 models Engine Coverage: All diesel engine variants for the 2002 model year Transmission Coverage: Manual and automated manual transmission variants Page Count Estimated Pages: Likely extensive, typical for a factory-level repair manual (exact count not specified, but implies comprehensive coverage) Manual Type Type: Repair Service Manual Purpose: Professional technicians and advanced DIY mechanics Language Language: English Format File Format: PDF Digital Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, internal components (pistons, rings, bearings, crankshaft, camshaft), cylinder head, valve train Engine Fuel System: Fuel injection system (common rail), fuel pump, injectors, fuel filter, fuel lines Engine Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Engine Lubrication System: Oil pump, oil filter, oil specifications, lubrication passages Engine Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes Transmission Manual: Clutch operation, gearbox internal components, shift mechanism, lubrication Transmission Automated Manual: Actuator system, control unit, operational parameters (if applicable to this generation) Drivetrain: Driveshaft, differential, axle shafts, universal joints Suspension Front: Wishbones, springs, shock absorbers, steering knuckles, bushings Suspension Rear: Leaf springs, shock absorbers, axle mounting (depending on configuration) Steering System: Steering column, steering rack, power steering pump, fluid specifications Braking System: Brake calipers, pads, discs, master cylinder, brake lines, brake fluid specifications, parking brake Electrical System Charging: Alternator, battery, charging circuit diagnostics Electrical System Starting: Starter motor, ignition system (glow plugs), starting circuit Electrical System Lighting: Headlights, taillights, interior lighting, bulb types Electrical System Wiring Diagrams: Comprehensive electrical schematics for all systems Body Exterior: Panel removal/installation, door mechanisms, glass replacement, body panel repair Body Interior: Dashboard, seating, trim panels, HVAC controls Heating Ventilation Air Conditioning: HVAC system components, refrigerant, operation, troubleshooting Procedures Included Maintenance Routine: Oil changes, filter replacements, fluid checks, lubrication points Disassembly Assembly: Step-by-step instructions for all major vehicle components and systems Troubleshooting: Diagnostic procedures for common faults and symptoms Repair Procedures: Detailed instructions for repairing or replacing worn or damaged parts Cleaning Reinstalling: Procedures for cleaning components during repair and proper reinstallation Torque Specifications: Critical torque values for fasteners during assembly and repair Technical Depth Depth: Comprehensive, factory-level detail covering all aspects of repair and maintenance Target Audience: Professional technicians, advanced DIY enthusiasts with mechanical aptitude 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable within PDF reader Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT enabled Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel (Common Rail Injection expected for this era) Common Engines: Likely F1A or F1C engine families, with displacements around 2.3L and 2.8L, possibly with turbocharging. Performance Horsepower Range: Typically 80-125 HP, depending on specific engine variant. Torque Range: Significant torque output suitable for commercial loads, likely 200-300 Nm. Fuel System Injection System: Common Rail Direct Injection (CRDI) Fuel Type: Diesel Engine Management ECU: Electronic Control Unit (ECU) for fuel injection and engine management. Specific diagnostic protocols (e.g., OBD-II variants) likely covered. 🔧 Transmission Standard Transmission Type: Manual Transmission (5-speed and 6-speed variants common) Optional Transmission Type Optional: Automated Manual Transmission (e.g., Iveco's 'Agile' system or similar) may be available. Features Clutch Type: Hydraulically actuated single dry plate clutch. 📐 Dimensions Exterior Body Styles: Panel Van, Chassis Cab, Combi, Dropside Wheelbase Options: Multiple wheelbase configurations available to suit different load requirements. Weights Gvw Range: Gross Vehicle Weight (GVW) ratings vary significantly, typically from 3.0 to 4.5 tons or higher depending on configuration. 🛡️ Safety Features Ratings Crash Test Data: Specific crash test ratings for the 2002 model are not universally standardized like passenger cars; manual will cover safety system components. Active Features ABS: Anti-lock Braking System (ABS) is a common option or standard on many models. Esp: Electronic Stability Program (ESP) may have been available as an option on later versions of this generation. Passive Features Airbags: Driver airbag likely standard, passenger airbag optional. Seatbelts: Pre-tensioning seatbelts may be featured. 💡 Technology Features Infotainment Radio Options: Basic AM/FM radio with CD player was common, potentially with auxiliary inputs. Driver Assistance Cruise Control: Cruise control was an...
Basic AM/FM radio with CD player was common, potentially with auxiliary inputs.
Driver Assistance
Cruise Control:
Cruise control was an available option on higher trims or as an aftermarket fitment.
Connectivity
Diagnostics:
OBD-II compliant diagnostic port for engine and system scanning.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-20,000 km or annually, depending on usage and specific engine oil specification. Manual will provide exact intervals.
Air Filter Interval:
Check at every service, replace as needed or per manual schedule (e.g., 20,000-40,000 km).
Fuel Filter Interval:
Recommended replacement every 20,000-40,000 km, critical for common rail systems.
Transmission Fluid Interval:
Manual: Check level regularly, change fluid typically every 60,000-100,000 km. Automated Manual: Check fluid per manufacturer's specific schedule.
Fluid Specifications
Engine Oil:
Likely API CJ-4 or CK-4 compliant synthetic or semi-synthetic diesel engine oil, viscosity grade 5W-30 or 10W-40 depending on climate. Manual will specify exact ACEA and API ratings.
Coolant:
Ethylene glycol based coolant with long-life additives. Manual will specify the Iveco-approved specification.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid. Manual will specify the correct type and replacement interval.
Known Issues
Common Problems 2002:
Potential issues can include swirl flap issues (if fitted), EGR valve problems, injector wear, suspension component wear, and electrical gremlins common to older vehicles. The manual is essential for diagnosis.
📚 Vehicle History
Brand Heritage
Iveco Origins:
Iveco (Industrial Vehicles Corporation) has a long history in commercial vehicle manufacturing, formed in 1975.
Model Evolution
Daily Generations:
The 2002 model belongs to the second generation (1999-2006), which saw significant updates in styling and technology over the first generation.
Production
Manufacturing Locations:
Iveco Daily vehicles are produced at various Iveco plants globally.
🏆 Awards & Recognition
Recognitions
Van Of The Year:
The Iveco Daily has won 'International Van of the Year' multiple times, reflecting its respected position in the LCV market, though specific awards for the 2002 model year may vary.