Jaguar XJ XJ6 XJ8 X350 2003-2010 WSM Service Manual Repair
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🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJ
Model Variants:
XJ6, XJ8
Generation
Chassis Code:
X350
Production Years:
2003-2010
👋 Introduction
Market Position
Segment:
Full-size luxury sedan
Competitive Analysis
Competitors:
BMW 7 Series, Mercedes-Benz S-Class, Audi A8, Lexus LS
Key Features
Aluminum Construction:
Advanced bonded and riveted aluminum monocoque construction for reduced weight and increased rigidity
Air Suspension:
Adaptive variable suspension (AVS) with automatic self-leveling (standard on most XJ8 models)
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive service, repair, and maintenance
Page Count
Page Count:
Unknown (Digital Download - content is extensive)
Manual Type
Manual Type:
Workshop Service Manual (WSM)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, exhaust, cooling, fuel system, ignition
Chassis:
Suspension (air and conventional), steering, brakes, wheels, tires
Electrical:
Engine control module (ECM), body control module (BCM), lighting, audio, HVAC, instrument cluster, body electricals
Body And Frame:
Body panels, doors, windows, sunroof, interior trim, structural components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-II)
Repair Procedures:
Engine mechanical repairs, transmission overhaul, brake system repairs, suspension component replacement, electrical system repairs, bodywork
Wiring Diagrams:
Complete, detailed electrical wiring schematics for all systems
Technical Depth
Depth:
Full factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Xj8 Engine:
4.2L V8 (AJ-V8)
Xj6 Engine:
3.0L V8 (AJ-V8, naturally aspirated)
Performance
Xj8 Horsepower:
Approximately 294-300 hp (219-224 kW)
Xj8 Torque:
Approximately 300-315 lb-ft (407-427 Nm)
Supercharged Variant:
XJR models featured a 4.2L Supercharged V8 (approx. 390-400 hp)
Fuel System
Fuel Delivery:
Sequential multi-point fuel injection (MPI)
🔧 Transmission
Standard
Transmission Type:
6-speed ZF automatic (e.g., ZF 6HP26)
Optional
Optional Transmission:
N/A for this generation (all automatic)
Features
Transmission Modes:
Sport mode, adaptive shift control
📐 Dimensions
Exterior
Wheelbase:
Approximately 124.0 inches (3,150 mm)
Length:
Approximately 202.0 inches (5,131 mm)
Weights
Curb Weight:
Varies by model and options, typically around 3,700-4,000 lbs (1,680-1,815 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing agency; generally good for its era but specific NHTSA/IIHS ratings should be verified for the exact year.
Active Features
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)
Stability Control:
Traction Control System (TCS), Electronic Stability Control (ESC)
Passive Features
Airbags:
Front, side, and curtain airbags
💡 Technology Features
Infotainment
Touchscreen Interface:
Touchscreen-based infotainment system for navigation, audio, and climate control
Premium Audio:
Optional premium sound systems from Alpine or Bowers & Wilkins
Driver Assistance
Adaptive Cruise Control:
Available adaptive cruise control system
Connectivity
Navigation System:
Integrated satellite navigation system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for specific year)
Fluid Specifications
Engine Oil:
Synthetic 5W-30 or 5W-40, meeting Jaguar specifications (e.g., Ford WSS-M2C913-C or similar, consult manual)
Coolant:
Ethylene glycol-based coolant, meeting Jaguar specification (e.g., Jaguar Powercool 872, often a pink or orange type)
Transmission Fluid:
ZF LifeguardFluid 6 (or equivalent approved by ZF/Jaguar)
Known Issues
Air Suspension:
Air springs and compressor can degrade over time, leading to sag or failure. Described in detail in the manual.
Timing Chain Tensioners:
Early AJ-V8 engines had issues with plastic tensioners, though later revisions and models are generally more robust. The manual will detail inspection and replacement.
Aluminum Corrosion:
Potential for corrosion between dissimilar metals in the aluminum body structure, especially if not properly maintained or repaired. Manual covers corrosion prevention and repair.
Common Repairs
Brake Pads Rotors:
Routine replacement, detailed procedures in manual.
📚 Vehicle History
Brand Heritage
Legacy:
Jaguar's long-standing reputation for luxury, performance, and elegant design
Model Evolution
X350 Introduction:
The X350 generation marked a significant departure with its all-aluminum construction, replacing the steel-bodied X308.
Production
Manufacturing Location:
Castle Bromwich, Birmingham, United Kingdom
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the X350 might vary, Jaguar vehicles of this era were generally praised for their distinctive styling and luxury appointments.
Engine mechanical repairs, transmission overhaul, brake system repairs, suspension component replacement, electrical system repairs, bodywork
Wiring Diagrams:
Complete, detailed electrical wiring schematics for all systems
Technical Depth
Depth:
Full factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Xj8 Engine:
4.2L V8 (AJ-V8)
Xj6 Engine:
3.0L V8 (AJ-V8, naturally aspirated)
Performance
Xj8 Horsepower:
Approximately 294-300 hp (219-224 kW)
Xj8 Torque:
Approximately 300-315 lb-ft (407-427 Nm)
Supercharged Variant:
XJR models featured a 4.2L Supercharged V8 (approx. 390-400 hp)
Fuel System
Fuel Delivery:
Sequential multi-point fuel injection (MPI)
🔧 Transmission
Standard
Transmission Type:
6-speed ZF automatic (e.g., ZF 6HP26)
Optional
Optional Transmission:
N/A for this generation (all automatic)
Features
Transmission Modes:
Sport mode, adaptive shift control
📐 Dimensions
Exterior
Wheelbase:
Approximately 124.0 inches (3,150 mm)
Length:
Approximately 202.0 inches (5,131 mm)
Weights
Curb Weight:
Varies by model and options, typically around 3,700-4,000 lbs (1,680-1,815 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing agency; generally good for its era but specific NHTSA/IIHS ratings should be verified for the exact year.
Active Features
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)
Stability Control:
Traction Control System (TCS), Electronic Stability Control (ESC)
Passive Features
Airbags:
Front, side, and curtain airbags
💡 Technology Features
Infotainment
Touchscreen Interface:
Touchscreen-based infotainment system for navigation, audio, and climate control
Premium Audio:
Optional premium sound systems from Alpine or Bowers & Wilkins
Driver Assistance
Adaptive Cruise Control:
Available adaptive cruise control system
Connectivity
Navigation System:
Integrated satellite navigation system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for specific year)
Fluid Specifications
Engine Oil:
Synthetic 5W-30 or 5W-40, meeting Jaguar specifications (e.g., Ford WSS-M2C913-C or similar, consult manual)
Coolant:
Ethylene glycol-based coolant, meeting Jaguar specification (e.g., Jaguar Powercool 872, often a pink or orange type)
Transmission Fluid:
ZF LifeguardFluid 6 (or equivalent approved by ZF/Jaguar)
Known Issues
Air Suspension:
Air springs and compressor can degrade over time, leading to sag or failure. Described in detail in the manual.
Timing Chain Tensioners:
Early AJ-V8 engines had issues with plastic tensioners, though later revisions and models are generally more robust. The manual will detail inspection and replacement.
Aluminum Corrosion:
Potential for corrosion between dissimilar metals in the aluminum body structure, especially if not properly maintained or repaired. Manual covers corrosion prevention and repair.
Common Repairs
Brake Pads Rotors:
Routine replacement, detailed procedures in manual.
📚 Vehicle History
Brand Heritage
Legacy:
Jaguar's long-standing reputation for luxury, performance, and elegant design
Model Evolution
X350 Introduction:
The X350 generation marked a significant departure with its all-aluminum construction, replacing the steel-bodied X308.
Production
Manufacturing Location:
Castle Bromwich, Birmingham, United Kingdom
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the X350 might vary, Jaguar vehicles of this era were generally praised for their distinctive styling and luxury appointments.