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Suzuki GSXR1300 Hayabusa 1999-2003 Workshop Service Repair Manual
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Basic Information Identification Make: Suzuki Model: GSXR1300 Hayabusa Generation: First Generation Platform: GSXR1300 Codes Engine Code Range: G130 Introduction Market Position Segment: Hyperbike / Sportbike Reputation: Renowned for its extreme...
Type: Cars
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Sku: 148750
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| Basic Information | |
| Identification | |
| Make: | Suzuki |
| Model: | GSXR1300 Hayabusa |
| Generation: | First Generation |
| Platform: | GSXR1300 |
| Codes | |
| Engine Code Range: | G130 |
| Introduction | |
| Market Position | |
| Segment: | Hyperbike / Sportbike |
| Reputation: | Renowned for its extreme speed, aerodynamic design, and powerful performance, the Hayabusa defined the hyperbike category. |
| Competitive Analysis | |
| Competitors: | Kawasaki Ninja ZX-12R, Ducati 996/998, Honda CBR1100XX Blackbird (though the Hayabusa significantly outpaced them in initial performance metrics). |
| Key Features | |
| Aerodynamics: | Sleek, wind-tunnel-developed bodywork designed to reduce drag at extreme speeds. |
| Engine Design: | Long-stroke inline-four engine optimized for torque and high-end horsepower. |
| Manual Details | |
| Coverage Areas | |
| Covered Years: | 1999, 2000, 2001, 2002, 2003 |
| Page Count | |
| Total Pages: | 503 |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed engine disassembly, assembly, inspection, and repair for all internal components including crankshaft, pistons, cylinders, valves, timing chain, and lubrication system. |
| Fuel System: | Comprehensive coverage of fuel injection system, fuel pump, injectors, throttle body, fuel pressure regulator, and evaporative emission control system. |
| Cooling System: | Radiator, cooling fan, thermostat, water pump, coolant flow, and troubleshooting for overheating issues. |
| Ignition System: | Ignition coils, spark plugs, ECU control, and timing adjustments. |
| Transmission: | Clutch operation, gearbox disassembly and assembly, gear shifting mechanisms, and lubrication. |
| Chassis And Frame: | Frame inspection, steering head bearing service, and general chassis integrity checks. |
| Suspension: | Front fork (telescopic, upside-down) disassembly, seals, oil levels, spring rates, and rear shock absorber (monoshock) service and adjustment. |
| Brakes: | Front and rear disc brake systems, hydraulic components, caliper service, pad replacement, fluid flush, bleeding procedures, and master cylinder overhaul. |
| Wheels And Tires: | Wheel bearing inspection and replacement, tire pressure recommendations, and tire replacement procedures. |
| Electrical System: | Wiring diagrams, battery maintenance, charging system (stator, rectifier/regulator), lighting, starter motor, and fuse box identification. |
| Instrumentation And Controls: | Dashboard functions, meter assembly, throttle controls, and lever adjustments. |
| Bodywork And Fairings: | Removal and installation of body panels, fairings, seat, and fuel tank. |
| Exhaust System: | Exhaust pipe and muffler removal and installation. |
| Procedures Included | |
| Maintenance: | Routine maintenance tasks, including oil changes, filter replacements, chain adjustments, and general inspection points. |
| Troubleshooting: | Systematic diagnostic procedures for common issues, including starting problems, engine performance issues, electrical faults, and braking system malfunctions. |
| Repair: | Step-by-step repair instructions for virtually all mechanical and electrical components of the motorcycle. |
| Disassembly Assembly: | Detailed instructions for taking apart and putting back together various components and systems. |
| Adjustments: | Precise procedures for adjusting clutch, throttle, brakes, suspension, and engine timing. |
| Special Tools: | Identification and usage instructions for special service tools required for specific repair operations. |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from basic fluid checks to complete engine rebuilds and electrical system diagnostics. Suitable for both novice mechanics and experienced technicians. |
| Manual Specifications | |
| File Format | |
| Type: | |
| Print Quality | |
| Printability: | Printable |
| Binding Type | |
| Type: | Digital Download (No physical binding) |
| Paper Type | |
| Type: | N/A (Digital) |
| Compatibility | |
| Operating Systems: | Windows, Mac, Linux OS |
| Software Requirements | |
| Reader: | Adobe Reader |
| Engine Specifications | |
| Primary Engine | |
| Type: | 1.3-liter (1299 cc) DOHC, 16-valve, liquid-cooled, inline-four |
| Bore X Stroke: | 81.0 mm x 63.0 mm |
| Compression Ratio: | 11.0:1 |
| Performance | |
| Horsepower Approx: | 175 PS (173 hp; 129 kW) at 9,800 rpm (claimed) |
| Torque Approx: | 137 Nm (10.1 lb-ft; 13.9 kg-m) at 7,000 rpm (claimed) |
| Fuel System | |
| Induction: | Electronic Fuel Injection (EFI) with Suzuki Dual Throttle Valve (SDTV) system |
| Fuel Type: | Unleaded gasoline |
| Lubrication | |
| System: | Wet sump |
| Oil Capacity Approx: | 3.9 L (4.1 US qt) with filter change |
| Transmission | |
| Standard | |
| Type: | 6-speed constant mesh |
| Optional | |
| Type: | N/A |
| Features | |
| Clutch: | Wet multi-plate |
| Dimensions | |
| Exterior | |
| Length Approx: | 2,140 mm (84.3 in) |
| Width Approx: | 790 mm (31.1 in) |
| Height Approx: | 1,135 mm (44.7 in) |
| Wheelbase Approx: | 1,485 mm (58.5 in) |
| Weights | |
| Dry Weight Approx: | 220 kg (485 lbs) |
| Wet Weight Approx: | 248 kg (547 lbs) |
| Safety Features | |
| Ratings | |
| Safety Features: | While the manual details safety precautions, factory-installed safety ratings typical of cars are not directly applicable to motorcycles. Emphasis is on rider safety through proper maintenance and operation. |
| Active Features | |
| Brakes: | Powerful dual front disc brakes and single rear disc brake for effective stopping power. |
| Passive Features | |
| Chassis Stability: | Robust frame design and aerodynamic fairings contribute to stability at high speeds. |
| Technology Features | |
| Infotainment | |
| Features: | Basic instrumentation with analog tachometer and speedometer, LCD display for trip meters, fuel gauge, clock, etc. No advanced infotainment systems typical of modern vehicles. |
| Driver Assistance | |
| Features: | None in the modern sense (e.g., ABS was not standard on all early models and is not mentioned as a covered feature for the entire range in this product description). Focus is on mechanical and electrical systems. |
| Connectivity | |
| Features: | N/A |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Refer to periodic maintenance chart in manual; typically every 6,000 km or annually, whichever comes first. |
| Spark Plug Replacement: | Refer to periodic maintenance chart; typically around 12,000 km to 24,000 km depending on plug type. |
| Chain Adjustment Lubrication: | Regular checks recommended, e.g., every 1,000-2,000 km or as needed based on riding conditions. |
| Fluid Specifications | |
| Engine Oil: | Suzuki recommends 10W-40 API SG, SF, or SH; JASO MA certified motorcycle oil. Specific grade and specification can be found in the manual. |
| Coolant: | Mixture of 50% genuine Suzuki Super Long Life Coolant (or equivalent ethylene glycol-based coolant) and 50% distilled water. |
| Brake Fluid: | DOT 4 recommended for hydraulic brake system. |
| Fork Oil: | Refer to manual for specific viscosity and type (e.g., Showa SS-01 or equivalent). |
| Known Issues | |
| Stator Failure: | Some owners have reported stator failures, leading to charging system issues. The manual would detail testing procedures for the stator and rectifier/regulator. |
| Cam Chain Tensioner: | Potential for noise from the cam chain tensioner, which the manual covers inspection and replacement of. |
| Clutch Lever Play: | Requires periodic adjustment as per manual to ensure proper engagement and disengagement. |
| Vehicle History | |
| Brand Heritage | |
| Suzuki: | Suzuki Motor Corporation is a Japanese multinational corporation headquartered in Minami-ku, Hamamatsu, Japan, known for its wide range of products including automobiles, motorcycles, ATVs, outboard marine engines, and wheelchairs. |
| Model Evolution | |
| Gsxr1300 Hayabusa: | Introduced in 1999, the Hayabusa (meaning 'Peregrine Falcon' in Japanese, a predator of the sparrowhawk) was designed to be the fastest production motorcycle in the world. Its development pushed the boundaries of motorcycle engineering and led to an industry 'gentleman's agreement' to limit top speeds to 300 km/h (186 mph). |
| Production | |
| Locations: | Primarily manufactured in Japan by Suzuki. |
| Awards & Recognition | |
| Recognitions | |
| Fastest Motorcycle: | Widely recognized as the fastest production motorcycle upon its release, setting new benchmarks for speed and performance. |