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Jeep Cherokee XJ 1994 Complete Factory Service / Repair / Workshop Manual

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$133.00
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1994 Codes Chassis Code: XJ 👋 Introduction Market Position Positioning: Iconic compact SUV known for off-road capability and ruggedness Competitive Analysis Competitors 1994: Toyota 4Runner, Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder Key Features Body Styles: 2-door and 4-door SUV Drivetrain Options: 2WD and 4WD (Command-Trac and Selec-Trac) Chassis Design: Unibody construction 📋 Manual Details Coverage Areas Coverage Scope: Complete Factory Service / Repair / Workshop Manual Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Fuel System, Exhaust System Chassis: Suspension, Steering, Brakes, Frame Electrical: Wiring Diagrams, Lighting, Ignition, Charging System, Starting System, Audio System, Instruments Body: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, HVAC System Procedures Included Maintenance: Routine Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Guides, Fault Code Interpretation Repair: Component Removal and Installation, Engine Rebuilding, Transmission Overhaul, Suspension Repairs, Brake System Servicing Technical Data: Specifications, Torque Values, Tolerances, Diagnostic Specifications Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF Printable: Yes Print Quality Print Readability: Designed for clear printing of diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4.0L (242 cu in) OHV V6 (242) '242' Engine Bore Stroke 1: 3.875 in x 3.414 in Compression Ratio 1: 8.8:1 Horsepower 1: 177 hp @ 4700 rpm Torque 1: 220 lb-ft @ 3200 rpm Secondary Engine Engine Code 2: 2.5L (150 cu in) OHV Inline-4 (150) '2.5L' Engine Horsepower 2: 125 hp @ 4800 rpm Torque 2: 150 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Transmission (AX-5) Optional Transmission Type 2: 4-Speed Automatic Transmission (AW4) Features Transfer Case Options: 2WD, Command-Trac (242) 2-speed part-time, Selec-Trac (231) 2-speed full-time/part-time 📐 Dimensions Exterior Length 4Dr: 172.7 inches Width: 69.4 inches Height: 63.0 inches Wheelbase: 101.4 inches Ground Clearance: Approx. 8.7 inches Weights Curb Weight Approx: 3400-3700 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Likely 3-star or 4-star (typical for era SUVs) Active Features ABS: Optional on some trims Passive Features Airbags: Driver-side airbag standard Seatbelts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player Speakers: Typically 4 or 6 speaker system Driver Assistance Cruise Control: Optional Power Windows Locks: Optional on lower trims, standard on higher trims Connectivity Phone Integration: N/A (no factory Bluetooth or smartphone integration) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months (conventional oil) / 5,000 miles or 6 months (synthetic oil) Engine Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 30,000 miles (standard) or 100,000 miles (platinum) Fluid Specifications Engine Oil Type 1: API Service SG or SH, SAE 10W-30 (preferred), SAE 5W-30 (for cold weather) Engine Oil Capacity 1: 5.0 US quarts (4.7 L) with filter (4.0L V6) Transmission Fluid Type Auto: Chrysler ATF+3 (or equivalent) Transmission Fluid Capacity Auto: Approx. 4.0 US quarts (9.0 US quarts total capacity) for AW4 Transfer Case Fluid Type: Mopar NV242 Transfer Case Lubricant (or equivalent DEXRON-III/MERCON) Differential Fluid Type: API GL-5, SAE 80W-90 Known Issues Common Problem 1: Radiator failure (plastic end tanks cracking), especially with early models Common Problem 2: Headliner sagging Common Problem 3: Rust on rocker panels and rear quarter panels Common Problem 4: Leaf spring perches cracking Common Problem 5: Oil filter adapter leaks Common Problem 6: EGR valve issues (engine codes) 📚 Vehicle History Brand Heritage Jeep Legacy: Founded on military utility vehicles, established reputation for off-road prowess Model Evolution Xj Introduction: Introduced in 1984 as the first compact SUV with unibody construction Xj Generation Info: The 1994 model is part of the first generation (1984-1996), representing a significant refresh with updated interiors and powertrains Production Production Years: 1984-2001 (globally), 1984-2001 (North America) Manufacturing Locations: Toledo, Ohio, USA; Brampton, Ontario, Canada 🏆 Awards & Recognition Recognitions Jeep Cherokee Xj Awards: Frequently cited in 'best off-road vehicles' and 'most durable SUVs' lists; popular among aftermarket modification communities.
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Jeep Cherokee XJ 1994 Complete Factory Service / Repair / Workshop ManualJeep Cherokee XJ 1994 Complete Factory Service / Repair / Workshop ManualJeep Cherokee XJ 1994 Complete Factory Service / Repair / Workshop ManualJeep Cherokee XJ 1994 Complete Factory Service / Repair / Workshop Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Year:
1994
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Positioning:
Iconic compact SUV known for off-road capability and ruggedness
Competitive Analysis
Competitors 1994:
Toyota 4Runner, Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder
Key Features
Body Styles:
2-door and 4-door SUV
Drivetrain Options:
2WD and 4WD (Command-Trac and Selec-Trac)
Chassis Design:
Unibody construction
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service / Repair / Workshop Manual
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Fuel System, Exhaust System
Chassis:
Suspension, Steering, Brakes, Frame
Electrical:
Wiring Diagrams, Lighting, Ignition, Charging System, Starting System, Audio System, Instruments
Body:
Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, HVAC System
Procedures Included
Maintenance:
Routine Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks
Troubleshooting:
Diagnostic Procedures, Symptom-Based Troubleshooting Guides, Fault Code Interpretation
Repair:
Component Removal and Installation, Engine Rebuilding, Transmission Overhaul, Suspension Repairs, Brake System Servicing
Technical Data:
Specifications, Torque Values, Tolerances, Diagnostic Specifications
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF
Printable:
Yes
Print Quality
Print Readability:
Designed for clear printing of diagrams and text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4.0L (242 cu in) OHV V6 (242) '242' Engine
Bore Stroke 1:
3.875 in x 3.414 in
Compression Ratio 1:
8.8:1
Horsepower 1:
177 hp @ 4700 rpm
Torque 1:
220 lb-ft @ 3200 rpm
Secondary Engine
Engine Code 2:
2.5L (150 cu in) OHV Inline-4 (150) '2.5L' Engine
Horsepower 2:
125 hp @ 4800 rpm
Torque 2:
150 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard Transmission
Type 1:
5-Speed Manual Transmission (AX-5)
Optional Transmission
Type 2:
4-Speed Automatic Transmission (AW4)
Features
Transfer Case Options:
2WD, Command-Trac (242) 2-speed part-time, Selec-Trac (231) 2-speed full-time/part-time
📐 Dimensions
Exterior
Length 4Dr:
172.7 inches
Width:
69.4 inches
Height:
63.0 inches
Wheelbase:
101.4 inches
Ground Clearance:
Approx. 8.7 inches
Weights
Curb Weight Approx:
3400-3700 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Likely 3-star or 4-star (typical for era SUVs)
Active Features
ABS:
Optional on some trims
Passive Features
Airbags:
Driver-side airbag standard
Seatbelts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player
Speakers:
Typically 4 or 6 speaker system
Driver Assistance
Cruise Control:
Optional
Power Windows Locks:
Optional on lower trims, standard on higher trims
Connectivity
Phone Integration:
N/A (no factory Bluetooth or smartphone integration)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (conventional oil) / 5,000 miles or 6 months (synthetic oil)
Engine Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 30,000 miles (standard) or 100,000 miles (platinum)
Fluid Specifications
Engine Oil Type 1:
API Service SG or SH, SAE 10W-30 (preferred), SAE 5W-30 (for cold weather)
Engine Oil Capacity 1:
5.0 US quarts (4.7 L) with filter (4.0L V6)
Transmission Fluid Type Auto:
Chrysler ATF+3 (or equivalent)
Transmission Fluid Capacity Auto:
Approx. 4.0 US quarts (9.0 US quarts total capacity) for AW4
Transfer Case Fluid Type:
Mopar NV242 Transfer Case Lubricant (or equivalent DEXRON-III/MERCON)
Differential Fluid Type:
API GL-5, SAE 80W-90
Known Issues
Common Problem 1:
Radiator failure (plastic end tanks cracking), especially with early models
Common Problem 2:
Headliner sagging
Common Problem 3:
Rust on rocker panels and rear quarter panels
Common Problem 4:
Leaf spring perches cracking
Common Problem 5:
Oil filter adapter leaks
Common Problem 6:
EGR valve issues (engine codes)
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Founded on military utility vehicles, established reputation for off-road prowess
Model Evolution
Xj Introduction:
Introduced in 1984 as the first compact SUV with unibody construction
Xj Generation Info:
The 1994 model is part of the first generation (1984-1996), representing a significant refresh with updated interiors and powertrains
Production
Production Years:
1984-2001 (globally), 1984-2001 (North America)
Manufacturing Locations:
Toledo, Ohio, USA; Brampton, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Jeep Cherokee Xj Awards:
Frequently cited in 'best off-road vehicles' and 'most durable SUVs' lists; popular among aftermarket modification communities.
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