Jeep Cherokee XJ 1988 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1988 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience: Enthusiasts, DIY mechanics, professional repair shops working on 1988 Jeep Cherokee XJ models. Competitive Analysis Competitors 1988: Ford Bronco II, Chevrolet S-10 Blazer, Toyota 4Runner, Nissan Pathfinder Key Features Vehicle Appeal: Ruggedness, off-road capability, compact size, utility, distinctive styling. Manual Value Proposition Value: Provides the same authoritative repair information used by official Jeep dealerships, enabling accurate diagnosis, maintenance, and repair, saving significant costs compared to dealer service. 📋 Manual Details Coverage Areas Primary Coverage: All workshop procedures, mechanical, electrical, body and chassis systems Secondary Coverage: Troubleshooting, diagnostics, maintenance, repair, adjustments, specifications Page Count Estimated Pages: Approximately 1500-2000 (typical for factory service manuals of this era) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (PDF likely, sometimes printed available) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, automatic and manual transmissions, transfer case, axles, driveshafts Chassis: Suspension (front and rear), steering system, braking system (front discs, rear drums likely), wheels and tires Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories, entertainment system, diagnostic trouble codes (DTCs) Body And Interior: Body panels, doors, windows, seats, HVAC system, interior trim, exterior trim, collision repair information Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation Repair: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper/wheel cylinder repair, starter/alternator replacement, fuel pump replacement, electrical component diagnosis and repair Diagnostics: Troubleshooting charts, symptom-based diagnosis, component testing procedures, electrical system diagnostics Adjustments: Ignition timing, carburetor adjustments (if applicable), parking brake adjustment, throttle linkage adjustment Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) is most common for digital versions, offering searchability and printability. Print Quality Print Quality Digital: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Likely black and white with some color for wiring diagrams. Binding Type Physical Binding: If printed, typically a robust spiral-bound or perfect-bound format suitable for workshop use. Paper Type Physical Paper: Durable, slightly glossy paper designed to withstand workshop conditions and frequent handling. ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L (242 ci) Inline-6 (OHV) Engine Family: Jeep AMC 4.0L 'Go-Devil' / 'High Output' Bore X Stroke: 3.875 in x 3.413 in (98.4 mm x 86.7 mm) Displacement: 3960 cc (242 cubic inches) Compression Ratio: 8.8:1 (approximate) Horsepower Net: 173 hp @ 4000 rpm (approximate for 1988) Torque Net: 220 lb-ft @ 2500 rpm (approximate for 1988) Valve Train: Overhead Valve (OHV), 12 valves (2 per cylinder), Pushrod Actuated Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (Regular) Ignition System Ignition Type: Distributorless Ignition System (DIS) with Crankshaft Position Sensor Cooling System Coolant Type: Ethylene Glycol based antifreeze (typically 50/50 mix with water) Lubrication System Oil Type: API SG or higher, SAE 10W-30 Oil Capacity W Filter: 5 US Quarts (4.7 Liters) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (Select-Shift) Transmission Code: AW4 (Aisin-Warner Automatic) Optional Transmission Type: 5-Speed Manual Transmission Code: AX-5 (Axer-Steiger) Transfer Case Type: Command-Trac (Part-time 4WD system) Transfer Case Gear Oil: Mopar ATF+3 or equivalent (check manual for exact spec) Automatic Fluid Type: Mopar ATF+3 or equivalent Manual Fluid Type: GL-3 or GL-4 gear oil (e.g., SAE 75W-90) 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 165.0 inches (4191 mm) Width: 69.4 inches (1763 mm) Height: 63.5 inches (1613 mm) Weights Curb Weight: 3350 - 3600 lbs (1520 - 1633 kg) depending on configuration Gross Vehicle Weight Rating Gvw: Approx. 4750 lbs (2154 kg) Wheels And Tires Wheel Bolt Pattern: 5 x 4.5 inches (5 x 114.3 mm) Standard Tire Size: 215/75R15 (common for base models) Fuel Capacity Fuel Tank Capacity: 20 US Gallons (75.7 Liters) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Not typically rated by NHTSA in the same way modern vehicles are; designed for off-road stability. Active Features Driver Assistance: None standard (ABS was not widely available or standard in 1988) Passive Features Restraints: Lap and shoulder belts (front), lap belts (rear), optional driver airbag (rare for this year) Structural Design: Unibody construction with integrated roll cage elements, offering good structural integrity for its era. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo radio, optional cassette player, optional premium sound system. Speakers: 2, 4, or 6 speaker configurations depending on trim level. Driver Assistance ABS: Anti-lock Braking System (ABS) was not standard and rarely equipped on 1988 models. 🔧 Maintenance Service...
Provides the same authoritative repair information used by official Jeep dealerships, enabling accurate diagnosis, maintenance, and repair, saving significant costs compared to dealer service.
📋 Manual Details
Coverage Areas
Primary Coverage:
All workshop procedures, mechanical, electrical, body and chassis systems
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) is most common for digital versions, offering searchability and printability.
Print Quality
Print Quality Digital:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Likely black and white with some color for wiring diagrams.
Binding Type
Physical Binding:
If printed, typically a robust spiral-bound or perfect-bound format suitable for workshop use.
Paper Type
Physical Paper:
Durable, slightly glossy paper designed to withstand workshop conditions and frequent handling.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4.0L (242 ci) Inline-6 (OHV)
Engine Family:
Jeep AMC 4.0L 'Go-Devil' / 'High Output'
Bore X Stroke:
3.875 in x 3.413 in (98.4 mm x 86.7 mm)
Displacement:
3960 cc (242 cubic inches)
Compression Ratio:
8.8:1 (approximate)
Horsepower Net:
173 hp @ 4000 rpm (approximate for 1988)
Torque Net:
220 lb-ft @ 2500 rpm (approximate for 1988)
Valve Train:
Overhead Valve (OHV), 12 valves (2 per cylinder), Pushrod Actuated
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (Regular)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with Crankshaft Position Sensor
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze (typically 50/50 mix with water)
Lubrication System
Oil Type:
API SG or higher, SAE 10W-30
Oil Capacity W Filter:
5 US Quarts (4.7 Liters)
🔧 Transmission
Standard Transmission
Type:
4-Speed Automatic (Select-Shift)
Transmission Code:
AW4 (Aisin-Warner Automatic)
Optional Transmission
Type:
5-Speed Manual
Transmission Code:
AX-5 (Axer-Steiger)
Transfer Case
Type:
Command-Trac (Part-time 4WD system)
Transfer Case Gear Oil:
Mopar ATF+3 or equivalent (check manual for exact spec)
Automatic Fluid
Type:
Mopar ATF+3 or equivalent
Manual Fluid
Type:
GL-3 or GL-4 gear oil (e.g., SAE 75W-90)
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
165.0 inches (4191 mm)
Width:
69.4 inches (1763 mm)
Height:
63.5 inches (1613 mm)
Weights
Curb Weight:
3350 - 3600 lbs (1520 - 1633 kg) depending on configuration
Gross Vehicle Weight Rating Gvw:
Approx. 4750 lbs (2154 kg)
Wheels And Tires
Wheel Bolt Pattern:
5 x 4.5 inches (5 x 114.3 mm)
Standard Tire Size:
215/75R15 (common for base models)
Fuel Capacity
Fuel Tank Capacity:
20 US Gallons (75.7 Liters)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Not typically rated by NHTSA in the same way modern vehicles are; designed for off-road stability.
Active Features
Driver Assistance:
None standard (ABS was not widely available or standard in 1988)
Passive Features
Restraints:
Lap and shoulder belts (front), lap belts (rear), optional driver airbag (rare for this year)
Structural Design:
Unibody construction with integrated roll cage elements, offering good structural integrity for its era.
2, 4, or 6 speaker configurations depending on trim level.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not standard and rarely equipped on 1988 models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (typical recommendation for this era, though 5,000 miles is often acceptable with quality oil).
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on driving conditions.
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type used, e.g., copper vs. platinum).
Differential Fluid Change:
Every 30,000-50,000 miles, especially if used off-road.
Fluid Specifications
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF (Automatic Transmission Fluid) - typically Dexron II or III
Grease:
Lithium-based chassis grease for universal joints and steering linkage.
Known Issues
Engine Related:
Cracked cylinder heads (less common on 4.0L than earlier 4.0s, but possible), intake manifold gasket leaks, distributor o-ring leaks, rear main seal leaks.
Transmission Related:
AW4 solenoids can fail, manual transmission input shaft seals can leak.
Suspension Related:
Leaf spring bushings wear out, track bar bushings wear, ball joints can wear (4WD models).
Rust in rocker panels, floor pans, and tailgate; door hinge wear.
Filter Part Numbers
Oil Filter:
Mopar MO-090 or equivalent (e.g., Fram PH8A, Wix 51515)
Air Filter:
Mopar A8320 or equivalent (e.g., Fram CA2074, Wix 42207)
Fuel Filter:
Mopar 4750300 or equivalent (inline filter)
📚 Vehicle History
Brand Heritage
Heritage:
Jeep has a long history of producing capable off-road vehicles dating back to World War II.
Model Evolution
Introduction Year:
1984
Design Philosophy:
Introduced as a revolutionary unibody compact SUV, departing from traditional body-on-frame designs.
Updates By 1988:
By 1988, the XJ had received minor updates, including the introduction of the legendary 4.0L inline-six engine in 1987, significantly improving performance and refinement over earlier 4-cylinder and 2.5L 4-cylinder engines.
Production
Manufacturing Location:
Toledo, Ohio, USA
Production Span:
1984-2001
🏆 Awards & Recognition
Recognitions
4X4 Of The Year:
The Jeep Cherokee XJ platform, in general, has received numerous accolades over its lifespan for its off-road prowess and utility.
Magazine Acclaim:
Often praised by automotive publications for its blend of capability, comfort, and compact size.