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Jeep CHEROKEE XJ 2 5L 4L Service Repair Manual 88-01

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Years Covered: 1988-2001 Codes Engine Option 1 Code: 2.5L (AMC I4) Engine Option 2 Code: 4.0L (AMC I6) 👋 Introduction Market Position Model Segment: Compact SUV / Off-road Vehicle Key Selling Points: Off-road capability, durable construction, iconic styling, versatility. Competitive Analysis Key Competitors: Toyota 4Runner, Ford Bronco II, Nissan Pathfinder, Chevrolet S-10 Blazer. Key Features Manual Highlight: The manual's extensive detail and coverage across a wide range of model years and engine options make it an indispensable resource for owners and mechanics. Vehicle Highlight: The XJ Cherokee is renowned for its unibody construction, offering a more car-like ride than traditional body-on-frame SUVs while maintaining robust off-road prowess. 📋 Manual Details Coverage Areas Coverage Description: Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration of the Jeep Cherokee XJ. Page Count Page Count: Hundreds of pages (specific number not provided, but described as extensive). Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, cooling, lubrication, fuel delivery, ignition, exhaust, emissions control. Transmission Systems: Manual and automatic transmissions, transfer cases, drivelines, differentials. Suspension Steering: Front and rear suspension, steering system components, alignment. Brakes: Brake system diagnostics, hydraulic components, disc and drum brake service, ABS (if equipped). Electrical: Battery, charging system, starting system, lighting, instrumentation, power accessories, wiring diagrams. Body Chassis: Body panels, interior trim, chassis components, frame. HVAC: Heating, ventilation, and air conditioning systems. Interior: Seating, dashboard, door panels, carpeting. Procedures Included Maintenance Procedures: Routine maintenance, oil changes, filter replacements, fluid checks, tune-ups. Repair Procedures: Detailed step-by-step repair instructions for all major systems. Rebuilding Procedures: Comprehensive guidance for rebuilding engines, transmissions, and other major components. Troubleshooting: Diagnostic procedures, symptom analysis, and common problem solutions. Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. Technical Depth Depth Of Coverage: Full service and repair, covering everything from basic maintenance to complete overhauls. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine 1 Engine 1 Description: 2.5L AMC I4 (150 cubic inches) Engine 1 Power Hp: Approximately 125-130 hp (varies slightly by year) Engine 1 Torque Lb-Ft: Approximately 150-160 lb-ft (varies slightly by year) Engine 1 Fuel System: Multi-Point Fuel Injection (MPI) Primary Engine 2 Engine 2 Description: 4.0L AMC I6 (242 cubic inches) 'High Output' Engine 2 Power Hp: Approximately 180-190 hp (varies slightly by year) Engine 2 Torque Lb-Ft: Approximately 220-230 lb-ft (varies slightly by year) Engine 2 Fuel System: Multi-Point Fuel Injection (MPI) Common Engine Features Engine Block Material: Cast Iron Cylinder Head Material: Cast Iron (early) / Aluminum (later, primarily 4.0L) 🔧 Transmission Standard Transmission Standard Transmission Type: 5-speed manual (NV1500, NV3550) Optional Transmission Optional Transmission Type: 4-speed automatic (AW4, 30RH) Transfer Case Transfer Case Options: Command-Trac (NV231), Selec-Trac (NV242) Transmission Fluid Spec Automatic Transmission Fluid: ATF+3 or ATF+4 (check specific year for exact recommendation) Manual Transmission Fluid: GL-3 or GL-4 (e.g., Pennzoil Synchromesh) for NV1500/NV3550 📐 Dimensions Exterior Dimensions Wheelbase: 101.4 inches (2576 mm) Length: 167.4 - 171.1 inches (4252 - 4346 mm) depending on year/trim Width: 69.4 - 70.1 inches (1763 - 1781 mm) depending on year/trim Height: 63.6 - 65.0 inches (1615 - 1651 mm) depending on year/trim Weights Curb Weight: Approximately 3,100 - 3,500 lbs (1406 - 1588 kg) depending on configuration Towing Capacity: Up to 5,000 lbs (2268 kg) (with proper equipment and engine) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 3-star (may vary by specific year and configuration) Active Features Braking System: Front disc brakes, rear drum brakes (ABS optional on later models) Passive Features Airbags: Driver and passenger airbags became standard on later models (check specific year). 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio, cassette or CD player. Upgraded systems available on higher trims. Driver Assistance Driver Assistance Features: Limited by era. Primarily ABS on later models, but no advanced electronic driver aids. Connectivity Connectivity Features: No integrated Bluetooth or USB ports in original configuration; aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval: 3,000 - 7,500 miles (5,000 - 12,000 km) or 6-12 months (refer to manual for specific engine/oil type). Transmission Service Interval: 30,000 - 60,000 miles (50,000 - 100,000 km) for fluid and filter change (automatic). Coolant Flush Interval: 30,000 - 60,000 miles (50,000 - 100,000 km) or 2-4 years. Fluid Specifications Engine Oil Spec 4 0L: 10W-30 API SN or higher (check owner's manual for exact specification and capacity, typically 6 quarts/5.7 liters with filter) Engine Oil Spec 2 5L: 10W-30 API SN or higher (check owner's manual for exact...
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Jeep CHEROKEE XJ 2 5L 4L Service Repair Manual 88-01
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Model Code:
XJ
Years Covered:
1988-2001
Codes
Engine Option 1 Code:
2.5L (AMC I4)
Engine Option 2 Code:
4.0L (AMC I6)
👋 Introduction
Market Position
Model Segment:
Compact SUV / Off-road Vehicle
Key Selling Points:
Off-road capability, durable construction, iconic styling, versatility.
Competitive Analysis
Key Competitors:
Toyota 4Runner, Ford Bronco II, Nissan Pathfinder, Chevrolet S-10 Blazer.
Key Features
Manual Highlight:
The manual's extensive detail and coverage across a wide range of model years and engine options make it an indispensable resource for owners and mechanics.
Vehicle Highlight:
The XJ Cherokee is renowned for its unibody construction, offering a more car-like ride than traditional body-on-frame SUVs while maintaining robust off-road prowess.
📋 Manual Details
Coverage Areas
Coverage Description:
Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration of the Jeep Cherokee XJ.
Page Count
Page Count:
Hundreds of pages (specific number not provided, but described as extensive).
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, cooling, lubrication, fuel delivery, ignition, exhaust, emissions control.
Transmission Systems:
Manual and automatic transmissions, transfer cases, drivelines, differentials.
Suspension Steering:
Front and rear suspension, steering system components, alignment.
Brakes:
Brake system diagnostics, hydraulic components, disc and drum brake service, ABS (if equipped).
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power accessories, wiring diagrams.
Body Chassis:
Body panels, interior trim, chassis components, frame.
HVAC:
Heating, ventilation, and air conditioning systems.
Interior:
Seating, dashboard, door panels, carpeting.
Procedures Included
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, fluid checks, tune-ups.
Repair Procedures:
Detailed step-by-step repair instructions for all major systems.
Rebuilding Procedures:
Comprehensive guidance for rebuilding engines, transmissions, and other major components.
Troubleshooting:
Diagnostic procedures, symptom analysis, and common problem solutions.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth Of Coverage:
Full service and repair, covering everything from basic maintenance to complete overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine 1
Engine 1 Description:
2.5L AMC I4 (150 cubic inches)
Engine 1 Power Hp:
Approximately 125-130 hp (varies slightly by year)
Engine 1 Torque Lb-Ft:
Approximately 150-160 lb-ft (varies slightly by year)
Engine 1 Fuel System:
Multi-Point Fuel Injection (MPI)
Primary Engine 2
Engine 2 Description:
4.0L AMC I6 (242 cubic inches) 'High Output'
Engine 2 Power Hp:
Approximately 180-190 hp (varies slightly by year)
Engine 2 Torque Lb-Ft:
Approximately 220-230 lb-ft (varies slightly by year)
Engine 2 Fuel System:
Multi-Point Fuel Injection (MPI)
Common Engine Features
Engine Block Material:
Cast Iron
Cylinder Head Material:
Cast Iron (early) / Aluminum (later, primarily 4.0L)
🔧 Transmission
Standard Transmission
Standard Transmission Type:
5-speed manual (NV1500, NV3550)
Optional Transmission
Optional Transmission Type:
4-speed automatic (AW4, 30RH)
Transfer Case
Transfer Case Options:
Command-Trac (NV231), Selec-Trac (NV242)
Transmission Fluid Spec
Automatic Transmission Fluid:
ATF+3 or ATF+4 (check specific year for exact recommendation)
Manual Transmission Fluid:
GL-3 or GL-4 (e.g., Pennzoil Synchromesh) for NV1500/NV3550
📐 Dimensions
Exterior Dimensions
Wheelbase:
101.4 inches (2576 mm)
Length:
167.4 - 171.1 inches (4252 - 4346 mm) depending on year/trim
Width:
69.4 - 70.1 inches (1763 - 1781 mm) depending on year/trim
Height:
63.6 - 65.0 inches (1615 - 1651 mm) depending on year/trim
Weights
Curb Weight:
Approximately 3,100 - 3,500 lbs (1406 - 1588 kg) depending on configuration
Towing Capacity:
Up to 5,000 lbs (2268 kg) (with proper equipment and engine)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
3-star (may vary by specific year and configuration)
Active Features
Braking System:
Front disc brakes, rear drum brakes (ABS optional on later models)
Passive Features
Airbags:
Driver and passenger airbags became standard on later models (check specific year).
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio, cassette or CD player. Upgraded systems available on higher trims.
Driver Assistance
Driver Assistance Features:
Limited by era. Primarily ABS on later models, but no advanced electronic driver aids.
Connectivity
Connectivity Features:
No integrated Bluetooth or USB ports in original configuration; aftermarket solutions common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
3,000 - 7,500 miles (5,000 - 12,000 km) or 6-12 months (refer to manual for specific engine/oil type).
Transmission Service Interval:
30,000 - 60,000 miles (50,000 - 100,000 km) for fluid and filter change (automatic).
Coolant Flush Interval:
30,000 - 60,000 miles (50,000 - 100,000 km) or 2-4 years.
Fluid Specifications
Engine Oil Spec 4 0L:
10W-30 API SN or higher (check owner's manual for exact specification and capacity, typically 6 quarts/5.7 liters with filter)
Engine Oil Spec 2 5L:
10W-30 API SN or higher (check owner's manual for exact specification and capacity, typically 5 quarts/4.7 liters with filter)
Coolant Type:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) or equivalent (typically 50/50 mix)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issue 1:
Head gasket failure (especially on early 4.0L engines).
Common Issue 2:
Cracked cylinder heads (primarily 4.0L, especially '99-'01 models with 0331 casting number).
Common Issue 3:
Leaf spring perches cracking or breaking under stress.
Common Issue 4:
CPS (Crankshaft Position Sensor) failure leading to no-start conditions.
Common Issue 5:
Radiator failure and cooling system leaks.
Common Issue 6:
Oil filter adapter housing leaks.
📚 Vehicle History
Brand Heritage
Jeep Heritage:
Jeep's legacy of ruggedness and off-road capability dates back to World War II.
Model Evolution
Xj Introduction:
The XJ Cherokee was introduced in 1984 as a groundbreaking unibody SUV, revolutionizing the segment.
Xj Updates 1988-2001:
Key updates include the introduction of the 4.0L I6 engine (1987), revised interior and exterior styling, improved fuel injection, and the eventual phasing out of the 2.5L 4-cylinder in favor of a revised version.
Production
Production Period:
1984-2001 (North America)
Production Locations
Manufacturing Plants:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Offroad Magazine Recognition:
Consistently ranked among the top off-road vehicles by various automotive publications throughout its production run.
Popular Mechanics Recognition:
Often cited for its durability and capability in reviews.
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