🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Model Years Covered: 1991, 1992, 1993, 1994, 1995, 1996 Generation Chassis Code: XJ Codes Production Platform: Unibody 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road Vehicle Target Audience: Enthusiasts, DIY mechanics, fleet maintenance, off-roaders. Competitive Analysis Key Competitors: Ford Bronco II, Toyota 4Runner, Nissan Pathfinder, Chevrolet S-10 Blazer. Key Features Chassis Design: Revolutionary unibody construction for its time, offering a balance of on-road comfort and off-road capability. Off Road Prowess: Renowned for its off-road capability due to solid axles (front and rear), and available 4WD systems (Command-Trac, Selec-Trac). Engine Options: Robust and reliable inline-6 engine, a staple of Jeep's performance. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Repair Procedures Page Count Estimated Pages: Approximately 1500-2000+ (typical for comprehensive workshop manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Likely Digital (PDF), potentially Print Replica 📖 Manual Coverage Systems Covered Engine Mechanical: All aspects of 2.5L I-4 and 4.0L I-6 engines, including disassembly, assembly, inspection, and overhaul. Engine Fuel System: Fuel injection systems (MPI), fuel pump, fuel injectors, fuel pressure regulator, fuel lines, and diagnostic procedures. Cooling System: Radiator, water pump, thermostat, hoses, fan (mechanical and electric), coolant specifications, and troubleshooting. Lubrication System: Oil pump, oil filter, oil pan, oil passages, lubrication specifications, and oil change procedures. Ignition System: Spark plugs, ignition coils, distributor (early models), crankshaft position sensor, camshaft position sensor, and timing. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, oxygen sensors, and related components. Transmission Manual: NV2500, NV3550 (later years) - clutch, gearbox, shift linkage, and maintenance. Transmission Automatic: Select-A-Ride, NP242, NP231 transfer cases - removal, installation, internal repair, fluid specifications. Driveline: Driveshafts, U-joints, CV joints, axle shafts, differentials, and propeller shafts. Front Suspension: Solid front axle (Dana 30), control arms, coil springs, shock absorbers, sway bar, ball joints, and steering linkage. Rear Suspension: Leaf spring solid axle, shock absorbers, sway bar, bushings, and trailing arms. Steering: Power steering system, steering column, steering gear, tie rods, and steering damper. Brakes Front: Disc brakes, calipers, rotors, brake pads, brake lines, and ABS (where applicable). Brakes Rear: Drum brakes or disc brakes (depending on trim/year), brake shoes, drums, brake lines, and parking brake system. Electrical System Charging: Alternator, voltage regulator, battery, and wiring. Electrical System Starting: Starter motor, starter solenoid, ignition switch, and related circuits. Electrical System Lighting: Headlights, taillights, interior lighting, fog lights, and related switches/relays. Electrical System Accessories: Power windows, power door locks, mirrors, radio, HVAC controls, and related wiring harnesses. Body Exterior: Body panels, doors, hood, tailgate, bumpers, trim, glass, and weatherstripping. Body Interior: Seats, dashboard, interior trim, carpeting, headliner, and seat belts. HVAC: Heating, ventilation, air conditioning system components, controls, refrigerant, and troubleshooting. Procedures Included Scheduled Maintenance: Detailed procedures for oil changes, filter replacements, fluid checks and changes, tune-ups, and inspections. Diagnostic Troubleshooting: Systematic diagnostic flowcharts and procedures for identifying and resolving common and uncommon faults. Repair Overhaul: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Recalibration Adjustment: Procedures for adjusting brakes, clutch, steering, and other critical components. Electrical Troubleshooting: Wiring diagrams, component testing, circuit tracing, and diagnosis of electrical issues. Body Repair: Procedures for dent repair, panel replacement, rust repair, and glass replacement. Lubrication Points: Specific lubrication points and recommended lubricants for various chassis components. Technical Depth Depth Level: Comprehensive: Covers from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics. Diagnostic Tools: Mentions necessary special tools, torque wrenches, and diagnostic equipment. Wiring Diagrams: Includes detailed electrical wiring diagrams for all major systems. Torque Specifications: Provides torque specifications for all critical fasteners. Diagnostic Codes: May include OBD-I (On-Board Diagnostics) codes and diagnostic procedures specific to the era. 📊 Manual Specifications File Format Digital Quality: High-resolution scans, searchable text (if OCR'd), well-organized sections. Print Quality Print Replica Quality: Clear, legible text and diagrams, comparable to original factory manuals. Binding Type Physical Manual Binding: Stitched, perfect bound, or spiral bound for durability and lay-flat functionality (if printed). Paper Type Physical Manual Paper: Durable paper stock, often with a matte finish to reduce glare. ⚙️ Engine Specifications Primary Engine Engine 1 Displacement Type: 2.5L Inline-4 (AMC 150) Engine 1 Horsepower: Approx. 125 hp @ 4800 rpm (varies slightly by year) Engine 1 Torque: Approx. 145 lb-ft @ 3200 rpm (varies slightly by year) Engine 2 Displacement Type: 4.0L Inline-6 (AMC 242) Engine 2 Horsepower: Approx. 180-190 hp @ 4750 rpm (varies slightly by year) Engine 2 Torque: Approx. 220-225 lb-ft @ 3200 rpm (varies slightly by year) Performance Induction System: Multi-point fuel injection (MPI) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 20 US Gallons (standard) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (e.g., AX-5 for 2.5L, AX-15 for 4.0L) Optional Transmission Type Optional: 4-speed Automatic...