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Jeep Cherokee YJ XJ 1987 All Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Generation Codes: YJ (Wrangler - often grouped with Cherokee in early aftermarket manuals for shared components), XJ Year: 1987 👋 Introduction Market Position Segment: Compact SUV, Off-Road Vehicle Key Selling Points: Ruggedness, off-road capability, relatively simple mechanicals, iconic design Competitive Analysis Competitors 1987: Toyota 4Runner, Nissan Pathfinder, Ford Bronco II, Chevrolet S-10 Blazer Key Features Design Philosophy: Body-on-frame construction, robust drivetrain, emphasis on utility and durability Manual Value Proposition: Empowers owners to perform extensive maintenance and repairs, saving money and ensuring quality work 📋 Manual Details Coverage Areas Manual Type: All Service Repair Manual Language: English Format: Downloadable Digital File Intended Audience: DIY Mechanics, Professional Technicians 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, disassembly, assembly, inspection, tuning, cooling system, lubrication system, fuel delivery, emission controls Engine Electrical: Ignition system, starting system, charging system, engine sensors, ECU diagnostics, wiring diagrams Transmission Manual: Clutch, gearbox overhaul, shifting mechanisms, torque converter (if applicable to automatic), transmission fluid Transmission Automatic: Transmission overhaul, hydraulic control, valve body, seals, transmission fluid Drivetrain: Transfer case (NP231, NP242), front and rear axle assemblies, driveshafts, U-joints, propeller shafts Suspension: Front and rear suspension components, leaf springs, coil springs, shocks, struts, bushings, ball joints, control arms Steering: Steering gear, steering column, power steering system, tie rods, drag links Brakes: Front and rear brake systems (disc/drum), hydraulic lines, master cylinder, calipers, wheel cylinders, parking brake Electrical System: Battery, starter, alternator, lighting systems, instrumentation, power accessories, wiring diagrams Body And Frame: Body panel removal/installation, structural repairs, door mechanisms, window regulators, seat adjustments, interior trim Climate Control: HVAC system components, blower motor, heater core, A/C system (if equipped) Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tune-ups, belt replacement, spark plug replacement Troubleshooting: Diagnostic charts for common drivability issues, electrical problems, and mechanical failures Repair: Step-by-step instructions for component removal, repair, and reinstallation Rebuild: Complete engine and transmission rebuild procedures with torque specifications and clearances Diagnostic Procedures: Testing of sensors, actuators, electrical circuits, and mechanical components Component Replacement: Detailed instructions for replacing parts like alternators, starters, water pumps, brake pads, and more Body Repair: Procedures for body panel alignment, rust repair, and trim replacement are typically included. Alignment Specifications: Wheel alignment specifications for front and rear axles. Technical Depth Depth: Comprehensive, covering routine maintenance to major overhauls and diagnostics Detail Level: Detailed exploded diagrams, torque specifications, alignment procedures, and electrical schematics Wiring Diagrams: Includes detailed electrical system schematics for all major components and circuits. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable for quick information retrieval Printability: Printable pages for in-garage use Print Quality Image Resolution: High-resolution images and diagrams for clarity Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Page Count Estimated Pages: High (typically 700-1500+ pages for comprehensive service manuals covering multiple models/engines) ⚙️ Engine Specifications Primary Engine Xj Engine Displacement Liters: 2.5 Engine Type Xj: Inline-4, OHV Engine Code Xj: AMC 150 Horsepower Xj: 121 hp @ 4,800 rpm (approx.) Torque Xj: 170 lb-ft @ 2,800 rpm (approx.) Optional Engine Xj Engine Displacement Liters: 4.0 Engine Type Xj: Inline-6, OHV Engine Code Xj: AMC 242 ('6-242') Horsepower Xj: 173 hp @ 4,700 rpm (approx.) Torque Xj: 220 lb-ft @ 3,250 rpm (approx.) Primary Engine Yj Engine Displacement Liters: 2.5 Engine Type Yj: Inline-4, OHV Engine Code Yj: AMC 150 Horsepower Yj: 112 hp @ 4,800 rpm (approx.) Torque Yj: 135 lb-ft @ 2,800 rpm (approx.) Optional Engine Yj Engine Displacement Liters: 4.2 Engine Type Yj: Inline-6, OHV Engine Code Yj: AMC 258 Horsepower Yj: 119 hp @ 3,200 rpm (approx.) Torque Yj: 215 lb-ft @ 2,000 rpm (approx.) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for 4.0L, Carbureted (2-barrel) for 2.5L and 4.2L Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Xj Transmission Type: 4-speed Automatic (Select-Shift) Optional Xj Transmission Type: 5-speed Manual Standard Yj Transmission Type: 3-speed Automatic Optional Yj Transmission Type: 4-speed Manual Transmission Type 2: 5-speed Manual Features Transfer Case Options: Command-Trac (NP231) part-time, Selec-Trac (NP242) full-time (XJ models) 📐 Dimensions Exterior Xj Length: approx. 168.0 inches Width: approx. 69.9 inches Height: approx. 63.4 inches Wheelbase: 104.0 inches Exterior Yj Length: approx. 157.4 inches Width: approx. 69.9 inches Height: approx. 65.7 inches Wheelbase: 93.4 inches Weights Xj Curb Weight: approx. 3,100 - 3,500 lbs Weights Yj Curb Weight: approx. 3,000 - 3,400 lbs 🛡️ Safety Features Ratings NHTSA Ratings 1987: Data for 1987 may be limited; early models generally had basic safety features. Active Features Braking System: Front disc brakes, rear drum brakes (ABS not available) Passive Features Seat Belts: Lap and shoulder belts (front), lap belts (rear) Rollover Protection: Internal roll cage structure inherent to the unibody design (XJ), basic roll bar (YJ) 💡 Technology Features Infotainment Audio System 1987: AM/FM Radio, Cassette Player...
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Jeep Cherokee YJ XJ 1987 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Generation Codes:
YJ (Wrangler - often grouped with Cherokee in early aftermarket manuals for shared components), XJ
Year:
1987
👋 Introduction
Market Position
Segment:
Compact SUV, Off-Road Vehicle
Key Selling Points:
Ruggedness, off-road capability, relatively simple mechanicals, iconic design
Competitive Analysis
Competitors 1987:
Toyota 4Runner, Nissan Pathfinder, Ford Bronco II, Chevrolet S-10 Blazer
Key Features
Design Philosophy:
Body-on-frame construction, robust drivetrain, emphasis on utility and durability
Manual Value Proposition:
Empowers owners to perform extensive maintenance and repairs, saving money and ensuring quality work
📋 Manual Details
Coverage Areas
Manual Type:
All Service Repair Manual
Language:
English
Format:
Downloadable Digital File
Intended Audience:
DIY Mechanics, Professional Technicians
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, disassembly, assembly, inspection, tuning, cooling system, lubrication system, fuel delivery, emission controls
Engine Electrical:
Ignition system, starting system, charging system, engine sensors, ECU diagnostics, wiring diagrams
Transmission Manual:
Clutch, gearbox overhaul, shifting mechanisms, torque converter (if applicable to automatic), transmission fluid
Transmission Automatic:
Transmission overhaul, hydraulic control, valve body, seals, transmission fluid
Drivetrain:
Transfer case (NP231, NP242), front and rear axle assemblies, driveshafts, U-joints, propeller shafts
Suspension:
Front and rear suspension components, leaf springs, coil springs, shocks, struts, bushings, ball joints, control arms
Steering:
Steering gear, steering column, power steering system, tie rods, drag links
Brakes:
Front and rear brake systems (disc/drum), hydraulic lines, master cylinder, calipers, wheel cylinders, parking brake
Electrical System:
Battery, starter, alternator, lighting systems, instrumentation, power accessories, wiring diagrams
Body And Frame:
Body panel removal/installation, structural repairs, door mechanisms, window regulators, seat adjustments, interior trim
Climate Control:
HVAC system components, blower motor, heater core, A/C system (if equipped)
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-ups, belt replacement, spark plug replacement
Troubleshooting:
Diagnostic charts for common drivability issues, electrical problems, and mechanical failures
Repair:
Step-by-step instructions for component removal, repair, and reinstallation
Rebuild:
Complete engine and transmission rebuild procedures with torque specifications and clearances
Diagnostic Procedures:
Testing of sensors, actuators, electrical circuits, and mechanical components
Component Replacement:
Detailed instructions for replacing parts like alternators, starters, water pumps, brake pads, and more
Body Repair:
Procedures for body panel alignment, rust repair, and trim replacement are typically included.
Alignment Specifications:
Wheel alignment specifications for front and rear axles.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major overhauls and diagnostics
Detail Level:
Detailed exploded diagrams, torque specifications, alignment procedures, and electrical schematics
Wiring Diagrams:
Includes detailed electrical system schematics for all major components and circuits.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable for quick information retrieval
Printability:
Printable pages for in-garage use
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Page Count
Estimated Pages:
High (typically 700-1500+ pages for comprehensive service manuals covering multiple models/engines)
⚙️ Engine Specifications
Primary Engine Xj
Engine Displacement Liters:
2.5
Engine Type Xj:
Inline-4, OHV
Engine Code Xj:
AMC 150
Horsepower Xj:
121 hp @ 4,800 rpm (approx.)
Torque Xj:
170 lb-ft @ 2,800 rpm (approx.)
Optional Engine Xj
Engine Displacement Liters:
4.0
Engine Type Xj:
Inline-6, OHV
Engine Code Xj:
AMC 242 ('6-242')
Horsepower Xj:
173 hp @ 4,700 rpm (approx.)
Torque Xj:
220 lb-ft @ 3,250 rpm (approx.)
Primary Engine Yj
Engine Displacement Liters:
2.5
Engine Type Yj:
Inline-4, OHV
Engine Code Yj:
AMC 150
Horsepower Yj:
112 hp @ 4,800 rpm (approx.)
Torque Yj:
135 lb-ft @ 2,800 rpm (approx.)
Optional Engine Yj
Engine Displacement Liters:
4.2
Engine Type Yj:
Inline-6, OHV
Engine Code Yj:
AMC 258
Horsepower Yj:
119 hp @ 3,200 rpm (approx.)
Torque Yj:
215 lb-ft @ 2,000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for 4.0L, Carbureted (2-barrel) for 2.5L and 4.2L
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard Xj
Transmission Type:
4-speed Automatic (Select-Shift)
Optional Xj
Transmission Type:
5-speed Manual
Standard Yj
Transmission Type:
3-speed Automatic
Optional Yj
Transmission Type:
4-speed Manual
Transmission Type 2:
5-speed Manual
Features
Transfer Case Options:
Command-Trac (NP231) part-time, Selec-Trac (NP242) full-time (XJ models)
📐 Dimensions
Exterior Xj
Length:
approx. 168.0 inches
Width:
approx. 69.9 inches
Height:
approx. 63.4 inches
Wheelbase:
104.0 inches
Exterior Yj
Length:
approx. 157.4 inches
Width:
approx. 69.9 inches
Height:
approx. 65.7 inches
Wheelbase:
93.4 inches
Weights Xj
Curb Weight:
approx. 3,100 - 3,500 lbs
Weights Yj
Curb Weight:
approx. 3,000 - 3,400 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings 1987:
Data for 1987 may be limited; early models generally had basic safety features.
Active Features
Braking System:
Front disc brakes, rear drum brakes (ABS not available)
Passive Features
Seat Belts:
Lap and shoulder belts (front), lap belts (rear)
Rollover Protection:
Internal roll cage structure inherent to the unibody design (XJ), basic roll bar (YJ)
💡 Technology Features
Infotainment
Audio System 1987:
AM/FM Radio, Cassette Player (Optional)
Driver Assistance
ABS:
Not available on 1987 models
Traction Control:
Not available on 1987 models
Connectivity
Bluetooth:
Not available on 1987 models
🔧 Maintenance
Service Intervals Oil Change
Interval Miles Xj 4.0L:
Every 3,000 miles or 3 months, whichever comes first (conventional oil)
Interval Miles Xj 2.5L:
Every 3,000 miles or 3 months, whichever comes first (conventional oil)
Interval Miles Yj 4.2L:
Every 3,000 miles or 3 months, whichever comes first (conventional oil)
Interval Miles Yj 2.5L:
Every 3,000 miles or 3 months, whichever comes first (conventional oil)
Fluid Specifications Engine Oil
Xj 4.0L Oil Type:
API SG, SAE 10W-30 or SAE 10W-40 (check owner's manual for specific conditions)
Xj 2.5L Oil Type:
API SG, SAE 10W-30 or SAE 10W-40
Yj 4.2L Oil Type:
API SG, SAE 10W-30 or SAE 10W-40
Yj 2.5L Oil Type:
API SG, SAE 10W-30 or SAE 10W-40
Fluid Specifications Coolant
Coolant Type:
Ethylene Glycol based, meeting Chrysler MS-0654T (typically a green coolant)
Fluid Specifications Transmission Auto
Automatic Transmission Fluid:
ATF+3 or ATF+4 (or equivalent spec for Chrysler transmissions)
Fluid Specifications Transmission Manual
Manual Transmission Fluid:
GL-5, SAE 75W-90 or SAE 80W-90 gear oil
Fluid Specifications Transfer Case
Transfer Case Fluid:
ATF type T or Dexron II for NP231/NP242
Fluid Specifications Power Steering
Power Steering Fluid:
ATF type H or equivalent
Known Issues
Xj Common Issues Early:
Head gasket failures (especially 4.0L), aging fuel pumps, rust on unibody (particularly rocker panels and rear quarters), starter motor issues
Yj Common Issues Early:
Clutch issues (manual), transmission synchro wear (manual), axle seal leaks, leaf spring fatigue, starter and alternator failures, carburation issues (4.2L)
Filter Part Numbers
Oil Filter Example:
Wix 51064, Fram PH8A, K&N HP-3001 (Verify for specific engine)
Air Filter Example:
Wix 42744, Fram CA3980 (Verify for specific engine)
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Established military and off-road vehicle manufacturer with a long history dating back to WWII.
Model Evolution
Xj Introduction:
Introduced in 1984 as a revolutionary unibody compact SUV, setting a new benchmark for the class.
Yj Introduction:
Introduced in 1987, replacing the CJ series, featuring coil springs in front and a coil-sprung rear axle. Significant departure from CJ's leaf springs.
Production Period Xj
Xj Production Years:
1984-2001
Production Period Yj
Yj Production Years:
1987-1995
Manufacturing Locations
Manufacturing Plant:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
The XJ Cherokee was widely praised for its compact size, off-road prowess, and comfortable ride compared to traditional body-on-frame SUVs of its era. Often lauded for its blend of utility and daily drivability.
Off Road Publications:
Frequently featured in off-road enthusiast magazines for its capability and aftermarket support.
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