Jeep Liberty Kj 2002 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Liberty Year: 2002 Codes Chassis Code: KJ 👋 Introduction Market Position Segment: Compact SUV / Sport Utility Vehicle. Competitive Analysis Competitors 2002: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Suzuki Vitara. Key Features Off Road Capability: Known for its respectable off-road capability, especially with available 4x4 systems, distinguishing it from more car-like crossovers. Design Philosophy: Rugged, utility-focused design with a focus on practicality and Jeep's inherent trail-ready image. Target Audience Demographics: Individuals seeking a versatile, moderately capable SUV for daily driving and light to moderate off-road adventures. 📋 Manual Details Coverage Areas Languages: English Page Count Estimated Pages: Over 2000 Manual Type Type: Factory Service Repair Manual (Workshop Manual) Format Format: Digital (Likely PDF, as commonly distributed for this era) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, cooling system, exhaust system, engine electrical, ignition system, starting and charging system. Drivetrain: Transmission (automatic and manual), transfer case, drive shafts, axles, differentials, hubs. Chassis: Suspension (front and rear), steering system, brakes (front and rear), wheels and tires. Electrical: Body electrical systems, lighting, instruments, audio system, power accessories, wiring diagrams, diagnostic trouble codes (DTCs). Body: Body panels, doors, windows, glass, interior trim, bumpers, exterior trim, collision repair. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Diagnostics: Troubleshooting guides, diagnostic charts, fault code interpretation, electrical system diagnostics. Repair: Step-by-step repair instructions for all major mechanical and electrical components, engine overhaul, transmission repair, brake system service, suspension and steering component replacement. Component Replacement: Detailed procedures for removing and installing engine components, transmission, axles, suspension parts, steering gear, brake calipers, master cylinder, fuel pump, etc. Technical Depth Depth: Comprehensive: Covers routine maintenance to complete overhaul and diagnostic procedures, suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for searchability and viewing on various devices. Print Quality Illustrations Quality: Detailed illustrations, diagrams, and schematics for clarity in repair and diagnostic procedures. Binding Type Binding: Not applicable for digital format; if a printed version were available, likely a sturdy, professional binding. Paper Type Paper Quality: Not applicable for digital format; original factory manuals were typically printed on durable, matte paper to reduce glare. ⚙️ Engine Specifications Primary Engine Engine Code And Type: 42LE (4-speed automatic) Transmission mated to the 3.7L PowerTech V6 engine or the NV1500/NV2550 (5-speed manual) Transmission mated to the 2.4L World Engine. Engine Details 3.7L V6 Power: Approximately 205 horsepower @ 5200 RPM 3.7L V6 Torque: Approximately 235 lb-ft @ 4000 RPM 2.4L I4 Power: Approximately 150 horsepower @ 5200 RPM 2.4L I4 Torque: Approximately 165 lb-ft @ 4000 RPM Fuel System Injection Type: Multi-point Fuel Injection (MPI) Performance Emission Controls: California/Federal Emission Systems (depending on market). Technical Specs Bore X Stroke 3.7L: 93.0 mm x 80.7 mm Bore X Stroke 2.4L: 86.5 mm x 94.5 mm Compression Ratio 3.7L: 9.6:1 Compression Ratio 2.4L: 9.1:1 🔧 Transmission Standard Standard Transmission: 2.4L: 5-speed manual (NV1500/NV2550) transmission. 3.7L: 4-speed automatic (42LE) transmission. Optional Optional Transmission: 4-speed automatic (42LE) transmission for 2.4L engine. 4-speed automatic (45RFE/545RFE) for 3.7L engine (depending on specific configuration). Features Transfer Case: Command-Trac NV231 (Part-Time 2-Speed Transfer Case) or Selec-Trac NV242 (Full-Time 2-Speed Transfer Case) depending on 4x4 configuration. Fluid Specifications Automatic Transmission Fluid: Mopar ATF+4 (MS-9602) or equivalent. Manual Transmission Fluid: Mopar Manual Transmission Lubricant (MS-9070) or equivalent (e.g., GL-3/GL-4 rated gear oil). Gear Ratios Manual Gear Ratios Nv1500: Approx. 1st: 3.96, 2nd: 2.27, 3rd: 1.37, 4th: 1.00, 5th: 0.79, Reverse: 3.56 Automatic Gear Ratios 42Le: Approx. 1st: 2.74, 2nd: 1.54, 3rd: 1.00, 4th: 0.69, Reverse: 2.20 📐 Dimensions Exterior Wheelbase: Approximately 104.2 inches (2647 mm) Length: Approximately 173.5 inches (4407 mm) Width: Approximately 71.5 inches (1816 mm) Height: Approximately 72.2 inches (1834 mm) with roof rails Weights Curb Weight Approx: 3600 - 4100 lbs (1633 - 1860 kg) depending on configuration. Towing Capacity Max: Up to 5,000 lbs (2268 kg) when properly equipped. Wheels And Tires Standard Tire Size: P235/70R16 Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Wheel Size: 16 inches (standard) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Four-star rating (for 2002 model). Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels. Traction Control: Available Traction Control System (TCS). Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point front seat belts with pretensioners, three-point rear seat belts. Construction Body Structure: Unibody construction with integrated crumple zones. 💡 Technology Features Infotainment Audio System Options: Standard AM/FM stereo with CD player. Optional Infinity premium sound system, satellite radio compatibility. Display Type: Basic digital or analog displays for radio and climate controls. No integrated navigation or large touchscreens in this era. Driver Assistance Cruise Control: Standard cruise control. Keyless Entry: Optional keyless entry system. Connectivity Auxiliary Input: Not typically available for this model year. 🔧 Maintenance Service Intervals Oil...
Troubleshooting guides, diagnostic charts, fault code interpretation, electrical system diagnostics.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, engine overhaul, transmission repair, brake system service, suspension and steering component replacement.
Component Replacement:
Detailed procedures for removing and installing engine components, transmission, axles, suspension parts, steering gear, brake calipers, master cylinder, fuel pump, etc.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete overhaul and diagnostic procedures, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for searchability and viewing on various devices.
Print Quality
Illustrations Quality:
Detailed illustrations, diagrams, and schematics for clarity in repair and diagnostic procedures.
Binding Type
Binding:
Not applicable for digital format; if a printed version were available, likely a sturdy, professional binding.
Paper Type
Paper Quality:
Not applicable for digital format; original factory manuals were typically printed on durable, matte paper to reduce glare.
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
42LE (4-speed automatic) Transmission mated to the 3.7L PowerTech V6 engine or the NV1500/NV2550 (5-speed manual) Transmission mated to the 2.4L World Engine.
Engine Details
3.7L V6 Power:
Approximately 205 horsepower @ 5200 RPM
3.7L V6 Torque:
Approximately 235 lb-ft @ 4000 RPM
2.4L I4 Power:
Approximately 150 horsepower @ 5200 RPM
2.4L I4 Torque:
Approximately 165 lb-ft @ 4000 RPM
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Performance
Emission Controls:
California/Federal Emission Systems (depending on market).
Head gasket leaks (especially on early 3.7L V6 models), differential seal leaks, minor electrical gremlins, occasional transmission issues (e.g., solenoid pack failure in 42LE).
Suspension Wear:
Control arm bushings, ball joints, and tie rod ends can experience wear due to the vehicle's weight and intended use.
Technical Specifications
Brake Fluid Type:
DOT 3.
Power Steering Fluid Type:
ATF+4 or Mopar Power Steering Fluid.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Builds on Jeep's long-standing reputation for 4x4 capability and ruggedness, extending the brand into the compact SUV market.
Model Evolution
First Generation Kj:
The KJ Liberty was introduced for the 2002 model year, replacing the Cherokee (XJ) in North America. It was based on the DaimlerChrysler KJ platform.
Production
Manufacturing Location:
Toledo, Ohio, USA.
Production Years
Kj Generation Years:
2002-2007 (North America).
🏆 Awards & Recognition
Recognitions
Auto By Web Award:
Named 'Sport/Utility of the Year' by AutoPacific Group for 2002.