Compact Sport Utility Vehicle (SUV), Off-Road Vehicle
Jeep Heritage:
Continues Jeep's legacy of rugged, go-anywhere capability and iconic design.
Competitive Analysis
Primary Competitors:
Toyota Tacoma (when configured for off-road), Ford Bronco (older models), Land Rover Defender (older models), Suzuki Samurai.
Key Features
Design Philosophy:
Body-on-frame construction, solid axles front and rear, removable doors and top, extreme off-road capability.
Manual Value Proposition:
Provides essential technical data for maintaining, diagnosing, and repairing the 2003 Jeep Wrangler TJ, enabling cost-effective ownership and maximizing its off-road potential.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Digital (Instant Download)
Completeness Claim:
100% Complete, No Missing/Corrupt Pages/Sections
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, diagnosis, troubleshooting, repair procedures for all engine variants.
Engine Management:
Fuel system, ignition system, emissions control systems, sensors, actuators, ECM/PCM diagnosis and programming.
Transmission:
Manual and automatic transmission removal, installation, overhaul, diagnosis, and fluid specifications.
Drivetrain:
Transfer case operation, servicing, and repair; front and rear axle assemblies, differentials, driveshafts, and U-joints.
Suspension:
Front and rear suspension components, springs, shocks, control arms, steering knuckles, bushings, and alignment procedures.
Steering:
Steering column, steering gear, power steering system diagnosis and repair, tie rods, and drag links.
Brakes:
Front and rear brake systems (disc/drum), hydraulic components, ABS system (if equipped), bleeding procedures, and rotor/pad replacement.
NV3550: Chrysler MS-9224 (or equivalent spec, often GL-3/GL-4 rated)
Automatic Transmission Fluid:
42RLE: ATF+4 (Chrysler MS-9602)
Transfer Case Fluid:
NV241OR: NVG 241 Spec (often NV230 or equivalent)
📐 Dimensions
Exterior
Wheelbase:
93.4 inches (2372 mm)
Overall Length:
150.5 inches (3823 mm)
Overall Width:
66.7 inches (1694 mm)
Overall Height:
70.2 inches (1783 mm)
Ground Clearance Front Axle:
10.2 inches (259 mm)
Approach Angle:
43.4 degrees
Departure Angle:
37.2 degrees
Breakover Angle:
22.3 degrees
Interior
Passenger Volume:
56.7 cu. ft. (1605 L)
Cargo
Cargo Volume Behind Rear Seat:
13.4 cu. ft. (379 L)
Cargo Volume With Rear Seat Folded:
45.2 cu. ft. (1280 L)
Weights
Curb Weight:
Approx. 3,300 - 3,450 lbs (1497 - 1565 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 4,600 lbs (2087 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3-star (may vary by configuration)
Active Features
Brake System:
Front ventilated discs, Rear solid discs or drums (depending on configuration). ABS available.
Traction Control:
Optional
Passive Features
Airbags:
Driver and front passenger airbags.
Seat Belts:
Three-point front seat belts with pretensioners, three-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Infinity sound system with amplifier and subwoofer. Cassette player also available.
Dashboard Layout:
Functional and utilitarian, focused on off-road usability with clear gauge readouts.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS).
Cruise Control:
Optional
Connectivity
Connectivity Options:
Limited by the era; primarily for audio inputs. No integrated Bluetooth or USB ports from the factory.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 miles or 6 months, whichever comes first (depending on driving conditions and oil type).
Oil Filter Replacement:
Replace with every oil change. Common part number: Mopar 04540031AA (or equivalent).
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Common part number: Mopar 53007376 (or equivalent).
Transmission Fluid Change:
Manual: Inspect at 30,000 miles, change as needed. Automatic: 42RLE: Every 60,000-100,000 miles (refer to manual for specific conditions).
Transfer Case Fluid Change:
Every 30,000-60,000 miles.
Fluid Specifications
Engine Oil:
SAE 10W-30 (API SG, SH, SJ, or higher rating)
Coolant:
Mopar Antifreeze/Coolant (Blue) 5/150, or equivalent HOAT coolant (50/50 mix with distilled water).
Brake Fluid:
DOT 3
Known Issues
Common Problems:
Cracked exhaust manifolds (due to heat cycles and stress), NP241OR transfer case chain stretch/wear, typical rust issues on body and frame, sway bar disconnect issues (on Rubicon models), radiator leaks, minor oil leaks from valve cover or oil pan.
Troubleshooting Focus Areas:
Diagnosis of P0420 (catalyst system efficiency below threshold) often points to cracked exhaust manifolds or O2 sensor issues. Proper diagnosis of the 42RLE automatic transmission is critical due to its known slip issues under heavy load.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Rooted in military utility vehicles, Jeep has a long history of producing highly capable off-road vehicles.
Model Evolution
Tj Introduction:
The TJ generation replaced the YJ Wrangler and marked a significant return to Jeep's heritage with the reintroduction of coil springs and the elimination of the leaf springs.
Tj Key Changes For 2003:
Minor updates, typically focusing on interior refinements, optional equipment, and potential powertrain tweaks. The 4.0L inline-6 remained the primary engine.
Production
Manufacturing Location:
Toledo, Ohio, USA
Production Years:
1997-2006
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently praised by automotive media and off-road enthusiasts for its exceptional off-road prowess, particularly the Rubicon trim.