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John Deere 3640 Tractor Technical Manual

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🏷️ Basic Information Identification Make: John Deere Model: 3640 Tractor Product Name: John Deere 3640 Tractor Technical Manual Publication Number: TM4419 Codes Publication Code: TM4419 👋 Introduction Market Position Target Audience: Owners, Technicians, Mechanics, and Maintenance Personnel working on John Deere 3640 Tractors Key Features Content Value: Provides deep information for diagnosing, repairing, and maintaining the John Deere 3640 Tractor with detailed specifications and illustrations. Competitive Analysis Market Value: Essential resource for maintaining the longevity and performance of the John Deere 3640, a versatile agricultural tractor. Product Value Manual Utility: Indispensable for efficient and effective maintenance, repair, and troubleshooting of the John Deere 3640. 📋 Manual Details Coverage Areas Systems Covered Primary: Engine, Fuel and Air Intake, Electrical System, Power Train, Steering System and Brakes, Hydraulic System, Miscellaneous, SG2 Cab Procedures Covered Primary: Maintenance, Assembly, Disassembly, Servicing, Diagnosing, Repairing, Tune-Up, Pre-Delivery Inspections, Delivery Inspections, After-Sales Inspections, Lubrication Additional Sections Mentioned: SECTION 10 (General), SECTION 20 (Engine), SECTION 30 (Fuel and Air Intake), SECTION 40 (Electrical), SECTION 50 (Power Train), SECTION 60 (Steering and Brakes), SECTION 70 (Hydraulic), SECTION 80 (Miscellaneous), SECTION 90 (SG2 Cab), SECTION 220 (Engine Tests), SECTION 230 (Fuel/Air Tests), SECTION 240 (Electrical Tests), SECTION 250 (Power Train Tests), SECTION 260 (Steering/Brakes Tests), SECTION 270 (Hydraulic Tests), SECTION 290 (SG2 Cab). Page Count Total Pages: 790 Manual Type Type: Complete Technical Manual Language Language: English Format File Format: PDF Format Notes Digital Usage: Can be saved to hard-drive, burned to CD-ROM, viewed on any computer, zoomed, and printed. 📖 Manual Coverage Systems Covered Engine Systems: Radiator, Engine Lubrication, Cooling System Fuel Air Intake Systems: Fuel Tank (Main and Auxiliary), Water Trap, Cold Weather Starting Aids, Speed Control Linkage, Air Filter System Electrical Systems: Wiring Harnesses, Controls and Instruments, Lighting System, Starting Motor, Alternator, Operation, Diagnosing Malfunctions, Wiring Diagrams, Testing Circuits and Components Power Train Systems: Clutch Operating Linkage, Engine Clutch, Hi-Lo Shift Linkage/Unit, Transmission Shift Linkage, Synchronized Transmission, Transmission Oil Pump, Differential, Final Drives, PTO (Independent and Front), Front Wheel Drive U.J. Drive Shaft and Disk Clutch Steering Brakes Systems: Hydrostatic Steering, Hydraulic Brakes, Handbrake, Hydraulic Trailer Brake Hydraulic Systems: Valves, Hydraulic Pumps, Rockshaft, Front Hitch, Selective Control Valves (Spool Type), Quick Couplers, Remote Cylinder, Operating Procedures, System Tests Cab Systems: SG2 Cab, Air Conditioning System, Cab Ventilation and Heating, Operator's Seat Procedures Included Maintenance Procedures: Lubrication and Service, Tune-Up, Pre-Delivery, Delivery, and After-Sales Inspections Repair Procedures: Component Disassembly and Reassembly, System Troubleshooting and Repair Diagnostic Procedures: Electrical System Diagnosis, Engine Performance Troubleshooting, Hydraulic System Diagnostics Technical Depth Depth: Comprehensive Technical Details, Including Specifications, Diagrams, and Real Photo Illustrations Manual Type Detail Manual Purpose: Designed for comprehensive understanding and execution of all service, repair, and maintenance tasks. Coverage Detail Engine Rebuild: Comprehensive procedures for complete engine overhaul, including component specifications and tolerances. Electrical Troubleshooting: Detailed wiring diagrams, component testing procedures, and diagnostic flowcharts for electrical systems. Hydraulic Troubleshooting: Diagnostic steps for identifying and rectifying common hydraulic system faults like low pressure, slow operation, or leaks. Manual Features Diagrams: Clear, detailed technical diagrams and exploded views of all tractor systems and components. Photo Illustrations: Actual photographs showing specific procedures, component identification, and assembly steps. Manual Depth Technical Data: Includes critical technical data such as bolt torques, clearances, pressures, and flow rates. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android Requirements: Adobe PDF Reader Print Quality Quality: High Quality, Searchable, Bookmarked, Printable Features Illustrations: Actual Real Photo Illustrations, Color Schemes Searchability: Fully Searchable PDF Content Completeness: 100% Complete and Intact, No Missing/Corrupt Pages/Sections Distribution Delivery Method: Instant Download Binding Type Binding: Digital (PDF format, not a physical book) ⚙️ Engine Specifications Primary Engine Engine Family: John Deere 400 Series Diesel Performance Typical Horsepower Range: Approximately 75-90 PTO horsepower (specific engine variant dependent) Fuel System Fuel Type: Diesel Cooling System Cooling Medium: Liquid (Water/Antifreeze Mixture) Lubrication Oil Type Specification: Refer to manual for specific John Deere specifications (e.g., JDQ 104, CJ-4 rated oils) Engine Details Engine Displacement: Refer to manual for specific engine variant (e.g., 4.239, 4.248, 6.354 typically used in this era John Deere tractors) Performance Notes Torque Specifications: Detailed torque values for all critical engine components are provided for proper assembly. 🔧 Transmission Standard Transmission Type: Quad-Range powershift or Synchronized Transmission with Hi-Lo Shifting Optional Optional Transmission: Possible availability of other transmission configurations depending on specific build Features Gear Selection: Multiple forward and reverse gears with Hi-Lo range selection Fluid Specifications Transmission Hydraulic Fluid: Refer to manual for specific John Deere specifications (e.g., JDQ 35, Hy-Gard) Transmission Features Clutch Type: Dual-stage clutch or single-stage clutch depending on transmission variant and PTO configuration. 📐 Dimensions Exterior Wheelbase: Refer to manual for exact dimensions based on configuration Weights Operating Weight: Refer to manual for specific weight details 🛡️ Safety Features Features Cab...
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John Deere 3640 Tractor Technical Manual
🏷️ Basic Information
Identification
Make:
John Deere
Model:
3640 Tractor
Product Name:
John Deere 3640 Tractor Technical Manual
Publication Number:
TM4419
Codes
Publication Code:
TM4419
👋 Introduction
Market Position
Target Audience:
Owners, Technicians, Mechanics, and Maintenance Personnel working on John Deere 3640 Tractors
Key Features
Content Value:
Provides deep information for diagnosing, repairing, and maintaining the John Deere 3640 Tractor with detailed specifications and illustrations.
Competitive Analysis
Market Value:
Essential resource for maintaining the longevity and performance of the John Deere 3640, a versatile agricultural tractor.
Product Value
Manual Utility:
Indispensable for efficient and effective maintenance, repair, and troubleshooting of the John Deere 3640.
📋 Manual Details
Coverage Areas
Systems Covered Primary:
Engine, Fuel and Air Intake, Electrical System, Power Train, Steering System and Brakes, Hydraulic System, Miscellaneous, SG2 Cab
Procedures Covered Primary:
Maintenance, Assembly, Disassembly, Servicing, Diagnosing, Repairing, Tune-Up, Pre-Delivery Inspections, Delivery Inspections, After-Sales Inspections, Lubrication
Additional Sections Mentioned:
SECTION 10 (General), SECTION 20 (Engine), SECTION 30 (Fuel and Air Intake), SECTION 40 (Electrical), SECTION 50 (Power Train), SECTION 60 (Steering and Brakes), SECTION 70 (Hydraulic), SECTION 80 (Miscellaneous), SECTION 90 (SG2 Cab), SECTION 220 (Engine Tests), SECTION 230 (Fuel/Air Tests), SECTION 240 (Electrical Tests), SECTION 250 (Power Train Tests), SECTION 260 (Steering/Brakes Tests), SECTION 270 (Hydraulic Tests), SECTION 290 (SG2 Cab).
Page Count
Total Pages:
790
Manual Type
Type:
Complete Technical Manual
Language
Language:
English
Format
File Format:
PDF
Format Notes
Digital Usage:
Can be saved to hard-drive, burned to CD-ROM, viewed on any computer, zoomed, and printed.
📖 Manual Coverage
Systems Covered
Engine Systems:
Radiator, Engine Lubrication, Cooling System
Fuel Air Intake Systems:
Fuel Tank (Main and Auxiliary), Water Trap, Cold Weather Starting Aids, Speed Control Linkage, Air Filter System
Electrical Systems:
Wiring Harnesses, Controls and Instruments, Lighting System, Starting Motor, Alternator, Operation, Diagnosing Malfunctions, Wiring Diagrams, Testing Circuits and Components
Power Train Systems:
Clutch Operating Linkage, Engine Clutch, Hi-Lo Shift Linkage/Unit, Transmission Shift Linkage, Synchronized Transmission, Transmission Oil Pump, Differential, Final Drives, PTO (Independent and Front), Front Wheel Drive U.J. Drive Shaft and Disk Clutch
Steering Brakes Systems:
Hydrostatic Steering, Hydraulic Brakes, Handbrake, Hydraulic Trailer Brake
Hydraulic Systems:
Valves, Hydraulic Pumps, Rockshaft, Front Hitch, Selective Control Valves (Spool Type), Quick Couplers, Remote Cylinder, Operating Procedures, System Tests
Cab Systems:
SG2 Cab, Air Conditioning System, Cab Ventilation and Heating, Operator's Seat
Procedures Included
Maintenance Procedures:
Lubrication and Service, Tune-Up, Pre-Delivery, Delivery, and After-Sales Inspections
Repair Procedures:
Component Disassembly and Reassembly, System Troubleshooting and Repair
Diagnostic Procedures:
Electrical System Diagnosis, Engine Performance Troubleshooting, Hydraulic System Diagnostics
Technical Depth
Depth:
Comprehensive Technical Details, Including Specifications, Diagrams, and Real Photo Illustrations
Manual Type Detail
Manual Purpose:
Designed for comprehensive understanding and execution of all service, repair, and maintenance tasks.
Coverage Detail
Engine Rebuild:
Comprehensive procedures for complete engine overhaul, including component specifications and tolerances.
Electrical Troubleshooting:
Detailed wiring diagrams, component testing procedures, and diagnostic flowcharts for electrical systems.
Hydraulic Troubleshooting:
Diagnostic steps for identifying and rectifying common hydraulic system faults like low pressure, slow operation, or leaks.
Manual Features
Diagrams:
Clear, detailed technical diagrams and exploded views of all tractor systems and components.
Photo Illustrations:
Actual photographs showing specific procedures, component identification, and assembly steps.
Manual Depth
Technical Data:
Includes critical technical data such as bolt torques, clearances, pressures, and flow rates.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android
Requirements:
Adobe PDF Reader
Print Quality
Quality:
High Quality, Searchable, Bookmarked, Printable
Features
Illustrations:
Actual Real Photo Illustrations, Color Schemes
Searchability:
Fully Searchable PDF Content
Completeness:
100% Complete and Intact, No Missing/Corrupt Pages/Sections
Distribution
Delivery Method:
Instant Download
Binding Type
Binding:
Digital (PDF format, not a physical book)
⚙️ Engine Specifications
Primary Engine
Engine Family:
John Deere 400 Series Diesel
Performance
Typical Horsepower Range:
Approximately 75-90 PTO horsepower (specific engine variant dependent)
Fuel System
Fuel Type:
Diesel
Cooling System
Cooling Medium:
Liquid (Water/Antifreeze Mixture)
Lubrication
Oil Type Specification:
Refer to manual for specific John Deere specifications (e.g., JDQ 104, CJ-4 rated oils)
Engine Details
Engine Displacement:
Refer to manual for specific engine variant (e.g., 4.239, 4.248, 6.354 typically used in this era John Deere tractors)
Performance Notes
Torque Specifications:
Detailed torque values for all critical engine components are provided for proper assembly.
🔧 Transmission
Standard
Transmission Type:
Quad-Range powershift or Synchronized Transmission with Hi-Lo Shifting
Optional
Optional Transmission:
Possible availability of other transmission configurations depending on specific build
Features
Gear Selection:
Multiple forward and reverse gears with Hi-Lo range selection
Fluid Specifications
Transmission Hydraulic Fluid:
Refer to manual for specific John Deere specifications (e.g., JDQ 35, Hy-Gard)
Transmission Features
Clutch Type:
Dual-stage clutch or single-stage clutch depending on transmission variant and PTO configuration.
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for exact dimensions based on configuration
Weights
Operating Weight:
Refer to manual for specific weight details
🛡️ Safety Features
Features
Cab Safety:
SG2 Cab features may include ROPS (Roll-Over Protective Structure) compliance, enhanced visibility, and ergonomic controls.
💡 Technology Features
Infotainment
Cab Features:
SG2 Cab offers basic climate control (heating/air conditioning), operator comfort features, and instrument cluster.
Driver Assistance
Instrumentation:
Comprehensive analog and digital gauges for engine monitoring, speed, PTO, and hydraulic functions.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific mileage or operating hour intervals based on duty cycle.
Transmission Fluid Change:
Refer to manual for specific operating hour intervals.
Air Filter Replacement:
Recommended intervals for checking and replacing air filter elements, critical for engine longevity.
Fuel Filter Replacement:
Scheduled replacement of fuel filters and water trap elements to ensure fuel system integrity.
Fluid Specifications
Coolant Type:
John Deere Coolant (or equivalent AF/ETCC rated)
Hydraulic Fluid Viscosity:
Specific viscosity grades recommended based on operating temperature ranges.
Known Issues
Common Wear Points:
Clutch wear, PTO engagement issues, hydraulic system leaks, and electrical component aging can be common in older tractors.
Engine Specific Issues:
Potential for injector pump issues, exhaust manifold leaks, or starter motor failure over time.
Transmission Specific Issues:
Wear in synchronizers, potential for oil leaks from seals, and issues with the Hi-Lo shifting mechanism.
Parts Information
Part Number Reference:
Manual provides detailed diagrams for identifying and referencing part numbers for repairs.
Troubleshooting
Diagnostic Approach:
Systematic troubleshooting based on symptoms, utilizing wiring diagrams and component testing procedures outlined in the manual.
📚 Vehicle History
Model Evolution
Production Era:
Produced in the late 1970s and 1980s as part of John Deere's advanced tractor line.
Tractor Series:
Part of the John Deere 40 Series tractors, known for their reliability and advanced features for their time.
Brand Heritage
John Deere Legacy:
John Deere is renowned for its agricultural machinery, known for durability, innovation, and robust engineering.
📄 Power Train
Pto Specs
Pto Type:
Independent PTO (540/1000 RPM typically), with optional Front PTO.
📄 Hydraulic System
Hydraulics Capabilities
Hydraulic Pump Flow:
Refer to manual for specific GPM/LPM flow rates and system pressure.
Hydraulic Components
Rockshaft Operation:
Detailed procedures for the operation, adjustment, and repair of the three-point hitch rockshaft.
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