John Deere 5225 5325 5425 5525 Tractor TM2187 Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: John Deere Model: 5225, 5325, 5425, 5525 Product Type: Workshop Service Repair Manual Manual Identifier: TM2187 👋 Introduction Market Position Segment: Compact Utility Tractors (CUTs) Target User: Agricultural operations, landscaping, property maintenance, small farms Competitive Analysis Competitors: Kubota M Series, Mahindra Max, Massey Ferguson GC Series, New Holland Boomer Series Key Features Versatility: Designed for a wide range of implements (loaders, mowers, tillers, backhoes) Operator Comfort: Focus on ergonomic controls and comfortable operator stations Durability: John Deere reputation for robust build quality and longevity 📋 Manual Details Coverage Areas Language: English Format: Digital (likely PDF, though physical is possible) Page Count Estimated Pages: Extensive, typically 1000+ pages for complete workshop manuals covering multiple models Manual Type Type: Comprehensive Workshop Service and Repair Manual 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission (SyncReverser, PowrReverser, gear-shift), PTO, front-wheel drive (FWD) Hydraulic System: Hydraulic pump, control valves, cylinders, hitch controls, independent hydraulic systems Electrical System: Wiring diagrams, alternator, starter, battery, lighting, instrumentation, fuses, relays Chassis And Steering: Front axle, rear axle, steering system (hydrostatic, mechanical), brakes (wet disk) Operator Station: Cab/ROPS, seating, controls, HVAC (if equipped) Cooling System: Radiator, fan, coolant, water pump Fuel System: Fuel tank, lines, filters, injection pump, injectors Procedures Included Maintenance: Lubrication points, fluid change intervals, filter replacement, greasing schedules Troubleshooting: Diagnostic charts, symptom-based problem-solving, electrical system diagnostics Repair: Engine overhaul, transmission disassembly/assembly, hydraulic component repair, axle rebuilds, brake system service Diagnostics: Component testing procedures, specifications for measurements, diagnostic trouble codes (DTCs) if applicable to electronic controls Disassembly And Assembly: Step-by-step instructions for major component removal and installation Technical Depth Level: Professional Technician / Advanced DIY Diagnostic Tools: References to required special tools and equipment for specific repairs and diagnostics Specifications: Tightening torques, clearances, fluid capacities, pressures, electrical resistance/voltage values 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for searchability and digital access Print Quality Quality: High-resolution scans/digital files suitable for clear printing and on-screen viewing Binding Type Physical Binding: N/A (if digital), Professional coil or perfect binding (if physical) Paper Type Physical Paper: N/A (if digital), Durable, coated paper for workshop environments (if physical) ⚙️ Engine Specifications Primary Engine Make Model: John Deere 4-cylinder Diesel (e.g., 4045T for 5525, smaller displacements for others) Performance Horsepower Range: Approx. 50-75 PTO HP depending on the specific model (5225 to 5525) Torque Specifications: Detailed torque figures for cylinder head, manifold, and internal components will be in the manual Fuel System Injection Type: Direct injection, potentially with turbocharging (especially on higher HP models) Fuel Type: Diesel Cooling System Coolant Capacity: Specific capacity listed in manual, typically around 12-15 liters Maintenance Oil Type Capacity: John Deere Plus-50 II or equivalent SAE 10W-30/15W-40 (capacity around 7-9 liters, specific to model) Air Filter Part Number: Refer to specific model's part number in manual or JD parts catalog (e.g., RE50400, AT175504 for similar engines) Fuel Filter Part Number: Refer to specific model's part number in manual or JD parts catalog (e.g., RE50400, AT175504 for similar engines) 🔧 Transmission Standard Type: Gear-shift transmission, SyncReverser, or PowrReverser Optional Transmission Options: Various gear configurations and synchronizer options Features Powertrain Management: Integrated clutch and transmission controls for smooth engagement Fluid Specifications Transmission Fluid: John Deere Hy-Gard or equivalent (specific viscosity depends on ambient temperature) Maintenance Transmission Fluid Capacity: Varies by model and configuration, typically 20-30 liters 📐 Dimensions Exterior Overall Length: Varies by model and configuration (e.g., approx. 3.5-4 meters) Wheelbase: Varies by model and configuration (e.g., approx. 2.1-2.3 meters) Weights Operating Weight: Varies significantly based on configuration (e.g., 2500-3500 kg without ballast/implements) 🛡️ Safety Features Ratings Roll Over Protection: Standard ROPS (Roll-Over Protective Structure) or optional CAB with integrated ROPS Active Features Braking System: Hydraulically actuated wet-disk brakes on rear axle, optional front-wheel differential lock Passive Features Seatbelt: Standard seatbelt for operator safety Warnings Operator Manual Reference: Strong emphasis on operator safety, referencing the operator's manual for safe operation procedures 💡 Technology Features Infotainment Features: Basic instrumentation (tachometer, fuel gauge, temperature gauge), potentially work lights and radio in cab models. Driver Assistance Features: Limited; primary assistance comes from the transmission type (e.g., PowrReverser for directional changes) and robust steering. Connectivity Features: None in the modern sense; focus is on mechanical and hydraulic functionality. Some models may have diagnostic ports for basic system checks. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250 hours or annually, whichever comes first Transmission Oil Change: Typically every 1000 hours or every two years Hydraulic Fluid Change: Typically every 1000 hours or every two years Greasing Points: Daily or weekly checks recommended for all lubrication points Fluid Specifications Coolant Type: John Deere PLUS-50 II Coolant or equivalent (50/50 mix with distilled water) Hydraulic Fluid Type: John Deere Hy-Gard (JDM J13C4) or approved aftermarket equivalent Known Issues Common Wear Items: Clutch wear (especially on high-usage units), hydraulic...
Strong emphasis on operator safety, referencing the operator's manual for safe operation procedures
💡 Technology Features
Infotainment
Features:
Basic instrumentation (tachometer, fuel gauge, temperature gauge), potentially work lights and radio in cab models.
Driver Assistance
Features:
Limited; primary assistance comes from the transmission type (e.g., PowrReverser for directional changes) and robust steering.
Connectivity
Features:
None in the modern sense; focus is on mechanical and hydraulic functionality. Some models may have diagnostic ports for basic system checks.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250 hours or annually, whichever comes first
Transmission Oil Change:
Typically every 1000 hours or every two years
Hydraulic Fluid Change:
Typically every 1000 hours or every two years
Greasing Points:
Daily or weekly checks recommended for all lubrication points
Fluid Specifications
Coolant Type:
John Deere PLUS-50 II Coolant or equivalent (50/50 mix with distilled water)
Hydraulic Fluid Type:
John Deere Hy-Gard (JDM J13C4) or approved aftermarket equivalent
Known Issues
Common Wear Items:
Clutch wear (especially on high-usage units), hydraulic seal leaks, wear on PTO clutch packs
Electrical Concerns:
Wiring harness chafing, starter/alternator issues due to vibration or dust ingress
Engine Performance:
Potential for injector issues or fuel system clogging if fuel quality is poor
📚 Vehicle History
Brand Heritage
Legacy:
John Deere has a long-standing reputation in agricultural and construction machinery, known for quality and reliability since its founding in 1837.
Model Evolution
Series:
Part of John Deere's extensive line of utility tractors, evolving from earlier models to incorporate modern technology and improved ergonomics.
Production
Manufacturing Era:
These models were primarily produced in the early to mid-2000s (e.g., 2004-2010, exact range can vary by region and specific model release).
🏆 Awards & Recognition
Recognitions
Industry Standing:
John Deere tractors consistently receive high marks for reliability, durability, and dealer support within the agricultural and compact equipment sectors.