Kawasaki 1700 Classic Tourer ABS Vulcan 09-12 Service Manual
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The Vulcan 1700 Classic Tourer ABS, part of the Vulcan 1700 Series, represents a robust cruiser touring motorcycle designed for riders seeking comfort and style on long journeys. Produced for the model years 2009 through 2012, this motorcycle (chassis code VN1700A, engine code prefix VN1700AE) features a powerful 1700cc V-twin engine, classic cruiser aesthetics complemented by touring amenities like a fairing and saddlebags, and the added safety of an Anti-lock Braking System (ABS). Its engineering emphasizes reliability and a smooth, enjoyable riding experience, making it a strong contender in its segment, known for its comfortable ride and dependable performance. This Workshop Service Manual provides comprehensive coverage for the Vulcan 1700 Classic Tourer ABS, covering everything from routine maintenance to in-depth repairs. It details procedures for the engine, fuel system, transmission, electrical systems including ABS, braking, suspension, and chassis components. The manual is designed to assist owners and technicians in maintaining the vehicle's optimal performance and addressing potential issues. Within its 727 pages, you will find diagnostic procedures, step-by-step repair instructions, technical specifications, and information on special tools, ensuring a thorough understanding for effective upkeep and repair. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 1700 Classic Tourer ABS Model Family: Vulcan 1700 Series Model Variant: Classic Tourer ABS Generation Model Years Covered: 2009, 2010, 2011, 2012 Codes Chassis Code: VN1700A Engine Code Prefix: VN1700AE 👋 Introduction Market Position Segment: Cruiser Touring Motorcycle Target Audience: Riders seeking comfortable, long-distance touring capabilities with classic styling. Competitive Analysis Key Competitors: Harley-Davidson Electra Glide Standard, Honda Gold Wing (earlier models), Indian Chief models. Key Features Engine Configuration: Long-stroke V-twin, liquid-cooled, SOHC, 4 valves per cylinder. Styling: Classic cruiser aesthetics with touring amenities (fairing, saddlebags, passenger backrest). ABS Integration: Anti-lock Braking System for enhanced safety and control. Belt Drive: Low-maintenance and clean belt final drive. 📋 Manual Details Coverage Areas Primary Coverage: Full service, repair, and maintenance for Kawasaki Vulcan 1700 Classic Tourer ABS models. Page Count Page Count: 727 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Detailed diagnosis, repair, and overhaul procedures for the 1700cc V-twin engine. Fuel System: EFI system, fuel pump, injectors, throttle body, fuel tank, and lines. Transmission System: Clutch, gearbox, final drive (belt drive) inspection and repair. Electrical System: Wiring diagrams, starter system, ignition system, lighting, charging system, ABS control unit. Braking System: Front and rear brake system, ABS components, hydraulic lines, caliper service. Suspension System: Front fork service, rear shock absorber inspection and replacement. Chassis And Frame: Frame inspection, steering head, wheel bearings, and related components. Bodywork And Trim: Fairing, saddlebags, windshield, seats, fenders, and trim piece removal/installation. Cooling System: Radiator, fan, coolant, and related hoses. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain/belt adjustment, fluid checks. Troubleshooting: Diagnostic procedures for common problems, error codes, and performance issues. Engine Rebuild: Detailed step-by-step instructions for engine disassembly, inspection, and reassembly. Transmission Repair: Gearbox disassembly, inspection, and clutch service. Electrical Diagnostics: Component testing, wiring continuity checks, and ABS system diagnosis. Brake System Overhaul: Bleeding procedures, caliper rebuilds, and ABS unit bleeding (if applicable). Fork And Shock Service: Fork seal replacement, oil changes, and rear shock absorber adjustments/replacement. Bodywork Disassembly: Instructions for removing and refitting fairings, saddlebags, and other external components. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to full engine and transmission overhauls. Diagnostic Capabilities: Includes detailed diagnostic trees and component testing procedures. Special Tools: Lists required special tools for specific repair procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Yes (fully searchable PDF content) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin, SOHC, 4-valve Displacement: 1700 cc (103.6 cubic inches) Bore X Stroke: 102.0 mm x 104.0 mm Compression Ratio: 9.5:1 Cooling System: Liquid-cooled Valve Train: SOHC, 4 valves per cylinder Performance Horsepower Est: Approx. 92 HP @ 5200 RPM Torque Est: Approx. 108 lb-ft @ 3500 RPM Fuel System Fuel Delivery: Fuel Injection (DFI) with dual 40mm throttle bodies Fuel Type: Unleaded gasoline, 91 octane or higher recommended Lubrication Oil Type: SAE 10W-40 Motorcycle Oil (JASO MA) Oil Capacity W Filter: 4.1 US qt (3.9 L) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-disc, cable operated Final Drive: Belt drive Features Overdrive Gears: Gears 4, 5, and 6 are overdrive ratios for relaxed highway cruising. Fluid Type Transmission Fluid: Kawasaki Motorcycle Gear Oil (or equivalent API GL-4 SAE 75W-90) 📐 Dimensions Exterior Overall Length: 2450 mm (96.5 in) Overall Width: 970 mm (38.2 in) Overall Height: 1470 mm (57.9 in) Wheelbase: 1635 mm (64.4 in) Ground Clearance: 140 mm (5.5 in) Seat Height: 735 mm (28.9 in) Weights...
The Vulcan 1700 Classic Tourer ABS, part of the Vulcan 1700 Series, represents a robust cruiser touring motorcycle designed for riders seeking comfort and style on long journeys. Produced for the model years 2009 through 2012, this motorcycle (chassis code VN1700A, engine code prefix VN1700AE) features a powerful 1700cc V-twin engine, classic cruiser aesthetics complemented by touring amenities like a fairing and saddlebags, and the added safety of an Anti-lock Braking System (ABS). Its engineering emphasizes reliability and a smooth, enjoyable riding experience, making it a strong contender in its segment, known for its comfortable ride and dependable performance.
This Workshop Service Manual provides comprehensive coverage for the Vulcan 1700 Classic Tourer ABS, covering everything from routine maintenance to in-depth repairs. It details procedures for the engine, fuel system, transmission, electrical systems including ABS, braking, suspension, and chassis components. The manual is designed to assist owners and technicians in maintaining the vehicle's optimal performance and addressing potential issues. Within its 727 pages, you will find diagnostic procedures, step-by-step repair instructions, technical specifications, and information on special tools, ensuring a thorough understanding for effective upkeep and repair.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 1700 Classic Tourer ABS
Model Family:
Vulcan 1700 Series
Model Variant:
Classic Tourer ABS
Generation
Model Years Covered:
2009, 2010, 2011, 2012
Codes
Chassis Code:
VN1700A
Engine Code Prefix:
VN1700AE
👋 Introduction
Market Position
Segment:
Cruiser Touring Motorcycle
Target Audience:
Riders seeking comfortable, long-distance touring capabilities with classic styling.
Diagnostic procedures for common problems, error codes, and performance issues.
Engine Rebuild:
Detailed step-by-step instructions for engine disassembly, inspection, and reassembly.
Transmission Repair:
Gearbox disassembly, inspection, and clutch service.
Electrical Diagnostics:
Component testing, wiring continuity checks, and ABS system diagnosis.
Brake System Overhaul:
Bleeding procedures, caliper rebuilds, and ABS unit bleeding (if applicable).
Fork And Shock Service:
Fork seal replacement, oil changes, and rear shock absorber adjustments/replacement.
Bodywork Disassembly:
Instructions for removing and refitting fairings, saddlebags, and other external components.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance to full engine and transmission overhauls.
Diagnostic Capabilities:
Includes detailed diagnostic trees and component testing procedures.
Special Tools:
Lists required special tools for specific repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Yes (fully searchable PDF content)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin, SOHC, 4-valve
Displacement:
1700 cc (103.6 cubic inches)
Bore X Stroke:
102.0 mm x 104.0 mm
Compression Ratio:
9.5:1
Cooling System:
Liquid-cooled
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower Est:
Approx. 92 HP @ 5200 RPM
Torque Est:
Approx. 108 lb-ft @ 3500 RPM
Fuel System
Fuel Delivery:
Fuel Injection (DFI) with dual 40mm throttle bodies
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Lubrication
Oil Type:
SAE 10W-40 Motorcycle Oil (JASO MA)
Oil Capacity W Filter:
4.1 US qt (3.9 L)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-disc, cable operated
Final Drive:
Belt drive
Features
Overdrive Gears:
Gears 4, 5, and 6 are overdrive ratios for relaxed highway cruising.
Fluid Type
Transmission Fluid:
Kawasaki Motorcycle Gear Oil (or equivalent API GL-4 SAE 75W-90)
📐 Dimensions
Exterior
Overall Length:
2450 mm (96.5 in)
Overall Width:
970 mm (38.2 in)
Overall Height:
1470 mm (57.9 in)
Wheelbase:
1635 mm (64.4 in)
Ground Clearance:
140 mm (5.5 in)
Seat Height:
735 mm (28.9 in)
Weights
Curb Weight:
371 kg (818 lbs)
Fuel Tank Capacity:
20.0 L (5.3 US gal)
🛡️ Safety Features
Ratings
ABS System:
Standard ABS (Anti-lock Braking System) front and rear.
Active Features
Braking Performance:
Dual 300mm front discs with 4-piston calipers, Single 300mm rear disc with 2-piston caliper.
Lighting:
Halogen headlight, LED taillight and brake light.
Passive Features
Frame Construction:
Steel, double-cradle frame designed for stability.
Tire Size Front:
130/90-16
Tire Size Rear:
170/80-15
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with speakers (standard on Tourer models).
Connectivity:
Accessory ports for charging devices.
Driver Assistance
ABS Operation:
Provides anti-lock braking for improved control during deceleration.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000 miles or 4 months, whichever comes first.
Oil Filter Replacement:
Every 4,000 miles or 4 months, with oil change.
Spark Plug Inspection:
Every 8,000 miles or 8 months.
Air Filter Cleaning:
Every 4,000 miles or 4 months.
Belt Tension Check:
Every 8,000 miles or 8 months.
Fluid Specifications
Coolant Type:
Kawasaki Coolant (or equivalent ethylene glycol-based antifreeze) with distilled water in a 50/50 mix.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, belt drive components, suspension bushings, and bearings due to mileage.
Potential Electrical:
While generally reliable, intermittent electrical issues can occur over time, often related to connectors or grounds, which the manual helps diagnose.
Maintenance Resource
Manual Value Proposition:
This manual is crucial for performing all scheduled maintenance and troubleshooting effectively, saving on dealership labor costs.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long history of producing reliable and powerful motorcycles, known for innovation in engine technology and performance.
Model Evolution
Vulcan Lineage:
The Vulcan line has been a staple in Kawasaki's cruiser lineup, evolving from smaller displacement models to larger, more touring-oriented bikes like the 1700 series.
Vulcan 1700 Introduction:
The Vulcan 1700 series was introduced as a more substantial and touring-focused offering, directly competing in the large-displacement cruiser market.
Production
Manufacturing Location:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Model Reputation:
Well-regarded for its comfortable ride and reliable V-twin engine in the touring cruiser segment.