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Kawasaki 650R Ninja 2009 2010 2011 Workshop Service Manual PDF Download
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Basic Information Identification Make: Kawasaki Model: Ninja 650R Model Code: EX650-K Engine Type: Parallel-twin, four-stroke Engine Code Prefix: EX650AE Introduction Market Position Market Position: The Kawasaki Ninja 650R (often referred...
Type: Motorcycles
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| Basic Information | |
| Identification | |
| Make: | Kawasaki |
| Model: | Ninja 650R |
| Model Code: | EX650-K |
| Engine Type: | Parallel-twin, four-stroke |
| Engine Code Prefix: | EX650AE |
| Introduction | |
| Market Position | |
| Market Position: | The Kawasaki Ninja 650R (often referred to as the ER-6f in some markets for the faired version) is positioned as an accessible, versatile, and sporty middleweight sportbike. It caters to riders looking for a balance of performance, comfort, and everyday usability, often serving as a step-up from smaller displacement bikes or a practical choice for commuting and light touring. |
| Competitive Analysis | |
| Competitive Analysis: | Competes directly with models like the Yamaha YZF-R6 (though generally less track-focused), Suzuki GS500F, Honda CBR600F (depending on market availability), and potentially entry-level models from Ducati and Triumph. Its parallel-twin engine offers a different character and power delivery compared to inline-fours, often favored for its tractable low-to-mid range torque. |
| Key Features | |
| Key Features: | Fuel-efficient parallel-twin engine, comfortable ergonomics for a sportbike, accessible seat height, agile handling, stylish faired bodywork, and a reputation for reliability. The 2009-2011 generation represents a refinement of the platform, offering improved aesthetics and performance characteristics. |
| Manual Details | |
| Coverage Areas | |
| Vehicle Years Covered: | 2009, 2010, 2011 |
| Page Count | |
| Page Count: | 622 |
| Manual Type | |
| Manual Type: | Workshop Service Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Systems Covered: | Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission, Clutch, Drivetrain, Chassis, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Lighting, Instruments, Frame, Bodywork, Maintenance, Troubleshooting, Specifications, Torque Values, Wiring Diagrams |
| Procedures Included | |
| Procedures Included: | Routine Maintenance, Engine Tune-up, Carburetor/Fuel Injection Servicing, Valve Adjustment, Oil Changes, Filter Replacements, Chain Maintenance, Brake Pad Replacement, Fluid Flushes (Coolant, Brake), Suspension Servicing, Electrical System Diagnostics, Troubleshooting Common Issues, Engine Overhaul, Transmission Rebuild, Wiring Diagram Interpretation, Special Tool Usage |
| Technical Depth | |
| Technical Depth: | Comprehensive, covering everything from basic scheduled maintenance to in-depth diagnostic and repair procedures for all major motorcycle systems. Suitable for both home mechanics and professional technicians. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Print Quality | |
| Print Quality: | High-resolution, allowing for clear printing of all diagrams, illustrations, and text. |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Displacement: | 649cc |
| Engine Bore X Stroke: | 83.0 x 60.0 mm |
| Engine Compression Ratio: | 11.3:1 |
| Performance | |
| Horsepower Approximate: | 72 hp @ 8,500 rpm (claimed) |
| Torque Approximate: | 47 lb-ft @ 7,000 rpm (claimed) |
| Fuel System | |
| Fuel Induction: | Digital Fuel Injection (DFI) with dual 38mm throttle bodies |
| Fuel Type Required: | Unleaded gasoline, octane rating 87 or higher |
| Engine Cooling | |
| Cooling System: | Liquid-cooled |
| Engine Ignition | |
| Ignition System: | Digital CDI with Electronic Advance |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed constant mesh |
| Clutch Type: | Wet, multiple-disc |
| Features | |
| Final Drive: | O-ring sealed chain |
| Fluid Specification | |
| Transmission Oil Type: | Kawasaki Motorcycle Gear Oil (or equivalent API GL-4, SAE 80W-90) |
| Fluid Capacity | |
| Transmission Oil Capacity: | 1.9 Liters (approx. after overhaul) |
| Dimensions | |
| Exterior | |
| Overall Length: | 2,105 mm (82.9 in) |
| Overall Width: | 760 mm (29.9 in) |
| Overall Height: | 1,165 mm (45.9 in) |
| Wheelbase: | 1,410 mm (55.5 in) |
| Ground Clearance: | 130 mm (5.1 in) |
| Seat Height: | 805 mm (31.7 in) |
| Weights | |
| Curb Weight: | 207 kg (456.4 lbs) |
| Fuel Tank Capacity: | 15 Liters (3.9 US gal) |
| Safety Features | |
| Ratings | |
| Safety Ratings: | N/A (Motorcycle safety is primarily determined by rider skill, adherence to traffic laws, and motorcycle design features. Specific crash test ratings like those for cars are not applicable.) |
| Active Features | |
| Active Safety Features: | Responsive braking system, stable chassis geometry, adequate tire grip, good rider visibility through fairing design. |
| Passive Features | |
| Passive Safety Features: | Sturdy frame construction, protective fairing, strategically placed handlebars and footpegs to absorb impact. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | N/A (This model typically features a digital/analog combination instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, and indicator lights. No advanced infotainment systems are present.) |
| Driver Assistance | |
| Driver Assistance Features: | N/A (This is a sportbike, driver assistance technologies are not applicable.) |
| Connectivity | |
| Connectivity Features: | N/A |
| Instrumentation | |
| Instrumentation Type: | Digital speedometer, analog tachometer, LCD multi-function display (odometer, trip meter A/B, clock, fuel gauge, engine warning light, neutral indicator, oil pressure light, high beam indicator). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 6,000 km (3,700 miles) or 6 months, whichever comes first. |
| Air Filter Inspection Interval: | Every 6,000 km (3,700 miles) or 6 months. |
| Spark Plug Replacement Interval: | Every 12,000 km (7,500 miles). |
| Valve Clearance Check Interval: | Every 24,000 km (15,000 miles). |
| Brake Fluid Replacement Interval: | Every 24 months or as needed based on condition. |
| Fluid Specifications | |
| Engine Oil Type Specification: | API SG or SH, ACEA A1 or A2, SAE 10W-40. |
| Engine Oil Capacity: | 2.2 Liters (2.3 US qt) with filter change. |
| Coolant Type Specification: | Kawasaki Genuine Coolant (or equivalent ethylene glycol-based coolant with distilled water, 50/50 mix). |
| Brake Fluid Type Specification: | DOT 4 (for both front and rear brakes). |
| Known Issues | |
| Common Issues And Solutions: | Some owners report a slightly buzzy vibration at certain RPMs, which is characteristic of the parallel-twin engine and generally not indicative of a problem. Other potential minor issues can include clutch lever adjustment and ensuring the fuel injection system is clean for optimal performance. The manual provides detailed diagnostics for these and other potential concerns. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | Kawasaki Heavy Industries has a long and storied history in motorcycle manufacturing, dating back to the 1960s. Known for its technological innovation, particularly in engine development and performance, Kawasaki has produced iconic models across various segments, including sportbikes, cruisers, and off-road machines. The 'Ninja' moniker signifies performance-oriented sportbikes within the Kawasaki lineup. |
| Model Evolution | |
| Model Evolution: | The Ninja 650R platform was introduced in 2006 as a successor to the Ninja 500R, offering a significant upgrade in performance and modern styling. The 2009-2011 generation received updates including a revised front fairing, improved instrumentation, and minor chassis tweaks, solidifying its position as a capable and popular middleweight sportbike. It continued to evolve in subsequent model years with further aesthetic and mechanical refinements. |
| Production | |
| Production Period For This Generation: | 2009-2011 |
| Manufacturing Location: | Japan (primarily) |
| Awards & Recognition | |
| Recognitions | |
| Recognitions And Ratings: | While specific annual awards may vary, the Ninja 650R platform has consistently been praised by motorcycle publications for its balance of performance, affordability, and everyday usability. It often receives commendations for being a great entry-level sportbike and a capable commuter. |