🏷️ Basic Information Identification Make: Kawasaki Model: ER-6f Year: 2009-2011 Codes Chassis Code: ER650C Engine Code: ER650AE00001 onwards (specific to model years) 👋 Introduction Market Position Segment: Mid-weight sport-touring / naked sportbike platform Target Audience: New and experienced riders seeking a versatile, reliable, and affordable motorcycle. Competitive Analysis Competitors: Yamaha FZ6/Fazer, Suzuki SV650/SV650S, Honda CBF600. Key Selling Points: Smooth parallel-twin engine, balanced chassis, accessible ergonomics, stylish full-fairing design (ER-6f). Key Features Engine Layout: Parallel-twin cylinder, liquid-cooled, DOHC, 4-valve per cylinder. Fairing Design: Full fairing with integrated dual headlights contributing to a sporty and aerodynamic profile. Ergonomics: Comfortable rider triangle suitable for commuting and longer rides. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Chassis And Suspension: Yes Electrical System: Yes Fuel System: Yes Braking System: Yes Cooling System: Yes Exhaust System: Yes Bodywork And Fairings: Yes Wheels And Tires: Yes Lighting System: Yes Troubleshooting: Yes Page Count Total Pages: 622 Manual Type Type: Workshop Service Manual Purpose: Repair and Maintenance Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for the 649cc parallel-twin engine, including cylinder head, pistons, crankshaft, connecting rods, valves, and timing components. Engine Management: Coverage of EFI system, sensors (throttle position, crank angle, coolant temperature, oxygen), fuel injectors, ECU diagnosis, and emission control. Transmission And Clutch: In-depth information on the 6-speed sequential gearbox, clutch operation (wet multi-plate), clutch cover removal, and gearbox disassembly/assembly. Fuel And Exhaust: Fuel tank removal and installation, fuel pump testing, fuel filter replacement, catalytic converter inspection, and exhaust system component torque specifications. Cooling System: Radiator, fan, thermostat, water pump, coolant specifications, flushing procedures, and leak testing. Lubrication System: Oil pump, oil filter replacement (e.g., 16099-003), oil capacity (approx. 2.8L with filter change), and lubrication point diagrams. Braking System: Front and rear brake caliper servicing, brake pad replacement, brake fluid type (DOT 4), bleeding procedures, master cylinder maintenance, and ABS system (if equipped). Suspension And Steering: Front telescopic forks (including oil type, level, and seal replacement), rear monoshock absorber, swingarm, steering head bearing service, and wheel bearing replacement. Electrical And Ignition: Wiring diagrams, battery specifications (e.g., YTX9-BS or equivalent), charging system (stator, rectifier/regulator), starter motor, ignition coil testing, and lighting system troubleshooting. Chassis And Frame: Frame inspection, sub-frame removal, footpeg and control lever adjustments, and mounting point torque specifications. Body And Fairings: Removal and installation of front and side fairings, seat, fuel tank cover, and other trim components. Procedures Included Scheduled Maintenance: Detailed intervals for oil changes, filter replacements, valve clearance checks (every 4000-6000 miles or as specified), chain lubrication, brake inspection, and coolant changes. Engine Rebuild: Complete step-by-step instructions for engine disassembly, component inspection, part replacement, and reassembly with precise torque values. Suspension Overhaul: Front fork seal and oil replacement, rear shock absorber servicing (if applicable), and linkage maintenance. Brake System Service: Fluid flushing, bleeding, pad and disc replacement, and caliper overhaul. Electrical Diagnostics: Troubleshooting common electrical faults, testing components, and interpreting wiring diagrams. Fuel System Cleaning: Cleaning of fuel injectors and throttle bodies for optimal performance. Wheel And Tire Service: Tire mounting/dismounting, balancing, chain adjustment, and wheel bearing replacement. Torque Specifications: Comprehensive list of torque values for all critical fasteners and engine components. Troubleshooting Guides: Systematic diagnostic procedures for common performance issues, starting problems, and electrical faults. Technical Depth Depth: Comprehensive workshop level, covering everything from basic fluid changes to full engine and transmission rebuilds. Diagnostic Capabilities: Includes guidance for diagnosing EFI system faults, ignition issues, and charging system problems. Special Tools: Mentions necessary special tools for specific procedures, such as valve spring compressors or engine timing tools. 📊 Manual Specifications File Format Format: PDF Searchability: Typically text-searchable if properly created Print Quality Quality: High-resolution scans suitable for clear printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Valve Train: DOHC, 8 valves Performance Horsepower: Approx. 72 hp @ 8,500 rpm (may vary slightly by market) Torque: Approx. 64 Nm @ 7,000 rpm (may vary slightly by market) Fuel System Fuel Delivery: Fuel Injection (DFI) with dual 38mm throttle bodies Fuel Type: Unleaded gasoline, minimum 87 octane (RON+MON)/2 Fuel Tank Capacity: 15.5 Liters (4.1 US gal) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, sequential manual Optional Transmission Type: N/A (No automatic option available) Features Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain 📐 Dimensions Exterior Overall Length: 2,105 mm (82.9 in) Overall Width: 760 mm (30.0 in) Overall Height: 1,170 mm (46.1 in) Wheelbase: 1,410 mm (55.5 in) Ground Clearance: 145 mm (5.7 in) Seat Height: 805 mm (31.7 in) Weights Curb Weight: Approx. 208 kg (458.6 lbs) Front Tire Size: 120/70ZR17M/C (58W) Rear Tire Size: 160/60ZR17M/C (64W) Wheel Bolt Pattern: N/A (Cast...